Medium voltage variable speed drive for a chiller unit

• US 8,544,290 B2
• Filed: 04/01/2011
• Issued: 10/01/2013
• Est. Priority Date: 12/22/2004
• Status: Active Grant

• Current Assignee: Johnson Controls Tyco IP Holdings LLP (Johnson Controls International plc)
• Original Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Inventors: Norbeck, Dean K.
• Primary Examiner(s): Ali, Mohammad M
• Application Number:
  US13/078,317
• Publication Number:
  US 20110179821A1
• Time in Patent Office: 914 Days
• Field of Search: 622/281, 622/591, 622/98, 624/78, 624/98, 310/94, 310/98, 415/17, 415/19
• US Class Current: 62/228.1
• CPC Class Codes: F25B 49/025 Motor control arrangements
• CPC Class Codes: H02K 5/225 Terminal boxes or connection arrangements specially adapted for submersible motors H02K5/132
• CPC Class Codes: H02P 1/28 by progressive increase of voltage applied to primary circuit of motor

Abstract

A single medium voltage starter box is mounted on a chiller unit with the other components of the chiller system. The starter box can be positioned on the chiller system unit to permit the starter box to be close coupled to the motor, and specifically to the main motor lead exit hub without the need for any power conduit connections between the starter box and the motor. In addition, the starter box also does not require any control interface and receives controls from a control panel. A short conduit connection between the control panel and the starter box is used to provide the necessary connections between the control panel and the starter box.

Claims

1. A system comprising:

a compressor, a first heat exchanger and a second heat exchanger, the compressor, first heat exchanger and second heat exchanger being mounted together to form a structure;

a motor connected to the compressor to power the compressor, the motor being mounted on the structure, the motor being operated at a voltage greater than 600 volts;

a box comprising at least one power section of a variable speed drive used in operating the motor; and

the box being mounted on the structure near the motor to permit a close coupling of electrical connections between the at least one power section of the variable speed drive and the motor without a power conduit connection between the box and the motor.

2. The system of claim 1 wherein the at least one power section of the variable speed drive in the box is one of air cooled or liquid cooled.

3. The system of claim 1 further comprising a control panel to control operation of the system, the control panel being mounted on the structure.

4. The system of claim 3 wherein the box further comprises a main disconnect switch and a logic module.

5. The system of claim 4 wherein the logic module receives control instructions from the control panel for the at least one power section of the variable speed drive.

6. The system of claim 1 wherein the box further comprises a main disconnect switch and a logic module.

7. The system of claim 6 wherein the main disconnect switch is a manually operated switch.

8. The system of claim 6 wherein the box further comprises an electrical switching arrangement connected between the main disconnect switch and the at least one power section of the variable speed drive.

9. A unit comprising:

a first heat exchanger shell and a second heat exchanger shell positioned next to the first heat exchanger shell, the first heat exchanger shell being connected to the second heat exchanger shell;

a compressor mounted on at least one of the first heat exchanger shell or the second heat exchanger shell;

a motor connected to the compressor to drive the compressor, the motor being mounted on at least one of the first heat exchanger shell or the second heat exchanger shell;

a variable speed drive connected to the motor to power the motor, the variable speed drive providing an output voltage to the motor greater than 600 volts, the variable speed drive being mounted on at least one of the first heat exchanger shell or the second heat exchanger shell;

wherein the variable speed drive is mounted on the at least one of the first heat exchanger shell or the second heat exchanger shell to permit a close coupling of electrical connections between the variable speed drive and the motor without a power conduit connection between the variable speed drive and the motor.

10. The unit of claim 9 wherein the variable speed drive is at least one of air cooled or liquid cooled.

11. The unit of claim 9 further comprising a control panel to control operation of the unit, the control panel being mounted on at least one of the first heat exchanger shell or the second heat exchanger shell.

12. The unit of claim 11 wherein the variable speed drive comprises a logic module and at least one power section, the logic module being operable to receive control instructions from the control panel and provide control instructions to the at least one power section.

13. The unit of claim 11 wherein the control panel and variable speed drive are each mounted on the first heat exchanger shell.

14. The unit of claim 9 wherein the motor and compressor are mounted between the first heat exchanger shell and the second heat exchanger shell on both the first heat exchanger shell and the second heat exchanger shell.

15. The unit of claim 14 wherein the variable speed drive is mounted on the first heat exchanger shell.

16. The unit of claim 9 wherein the motor, compressor and variable speed drive are each mounted on the first heat exchanger shell.

17. A system comprising:

a compressor, a condenser and an evaporator, the compressor, condenser and evaporator being integrally mounted to form a unit;

a motor connected to the compressor to drive the compressor, the motor being mounted on the unit;

a control panel to control operation of the system, the control panel being mounted on the unit;

an enclosure being mounted on the unit adjacent to the motor, the enclosure comprising a variable speed drive, the variable speed drive being operable to provide a voltage greater than 600 volts to the motor;

the control panel being operable to provide control instructions to the variable speed drive; and

the enclosure being mounted on the unit to permit a close coupling of electrical connections between the enclosure and the motor without a power conduit connection between the enclosure and the motor.

18. The system of claim 17 wherein the variable speed drive comprises at least one power section and the enclosure further comprises a logic module, the logic module being operable to receive control instructions from the control panel and provide control instructions to the at least one power section.

19. The system of claim 17 wherein the variable speed drive is liquid cooled by at least one of oil, water or refrigerant from the system.

20. The system of claim 17 wherein the enclosure further comprises:

a manually operated main disconnect switch, the manually operated main disconnect switch being electrically connected to a power source providing greater than 600 volts; and

an electrical switching arrangement connected between the manually operated main disconnect switch and the variable speed drive, the electrical switch being operable to be opened and closed in response to control instructions received from the control panel.