Vitrectomy probe with adjustable cutter port size

• US 8,545,529 B2
• Filed: 08/26/2011
• Issued: 10/01/2013
• Est. Priority Date: 12/21/2010
• Status: Active Grant

• Current Assignee: Alcon Research, LLC (Alcon Incorporated)
• Original Assignee: Alcon Research Limited (Nestle SA)
• Inventors: Underwood, John R., Auld, Jack Robert, Huculak, John Christopher
• Primary Examiner(s): Holwerda, Kathleen
• Assistant Examiner(s): Papeika, Rachel S
• Application Number:
  US13/219,089
• Publication Number:
  US 20120157909A1
• Time in Patent Office: 767 Days
• Field of Search: 606169-171, 606/177, 606/178, 606/166, 606/161, 606/107, 606/180, 604/22, 600562-570
• US Class Current: 606/171
• CPC Class Codes: A61B 17/32002 with continuously rotating, oscillating or reciprocating cutting instruments
• CPC Class Codes: A61B 17/320783 through side-hole, e.g. sliding or rotating cutter inside catheter
• CPC Class Codes: A61B 2017/00402 Piezo electric actuators
• CPC Class Codes: A61B 2017/320028 with reciprocating movements
• CPC Class Codes: A61B 2217/005 with suction drainage system
• CPC Class Codes: A61F 9/00763 with rotating or reciprocating cutting elements, e.g. concentric cutting needles atherectomy cutting instruments A61B17/3207; endoscopic cutting instruments A61B17/320016
• CPC Class Codes: Y10T 137/86839 Four port reversing valves
• CPC Class Codes: Y10T 137/87217 Motor
• CPC Class Codes: Y10T 137/87233 Biased exhaust valve

Abstract

Vitrectomy probes and system related thereto are disclosed herein. The disclosure describes various example vitrectomy probes having an adjustable cutting port size. Various example features are described for adjusting the size of the cutting port. Further, the disclosure provides examples for adjusting the size of the cutter port while the vitrectomy probe is in operation. Some implementations disclosed herein include a piezoelectric element operable to adjust a position of a stroke limiter to define a size of the cutter port.

Claims

1. A vitrectomy probe comprising:

a housing;

a cutter extending from a first end of the housing, the cutter comprising;

an outer cutting member coupled to the housing;

an inner cutting member slideable within the outer cutting member, the inner cutting member slideable between a retracted position and an extended position; and

an adjustable port, a size of the adjustable port defined by an edge of an opening formed in the outer cutting member and an end surface of the inner cutting member when the inner cutting member is in a fully retracted position;

an oscillator operable to reciprocate the inner cutting member; and

a stroke limiter operable to limit the size of the adjustable port, the stroke limiter comprising;

a first chamber formed in the housing, the first chamber comprising a first chamber portion and a second chamber portion;

a pneumatic pressure applied to the second chamber portion;

a moveable element longitudinally moveable relative to the inner cutting member within the first chamber in response to the pneumatic pressure within the second chamber portion, the moveable element adapted to be positioned within the housing to engage the inner cutting member at a selected position defining the retracted position of the inner cutting member; and

an orifice in communication with the second chamber portion and an exterior of the housing.

2. The vitrectomy probe of claim 1, wherein the stroke limiter further comprises a first diaphragm dividing the chamber into the first chamber portion and the second chamber portion, wherein the moveable element coupled to the first diaphragm and wherein the moveable element is moveable within the first chamber with the diaphragm in response to the pneumatic pressure.

3. The vitrectomy probe of claim 1 further comprising a second chamber,

wherein the oscillator comprises:

a second diaphragm disposed in the second chamber, the second diaphragm dividing the second chamber into a first chamber portion and a second chamber portion;

a first passage in communication with the first chamber portion of the second chamber; and

a second passage in communication with the second chamber portion of the second chamber,

wherein the pneumatic pressure is alternatively applied to opposing sides of the second diaphragm via the first passage and second passage to reciprocate the inner cutting member.

4. The vitrectomy probe of claim 3 further comprising a third passage extending between one of the first passage or the second passage and the first chamber portion of the first chamber, wherein the third passage communicates the pneumatic pressure from one of the first passage or second passage to the first chamber portion of the first chamber.

5. The vitrectomy probe of claim 4 further comprising a check valve adapted to permit passage of the pneumatic pressure in a single direction into the first chamber portion of the first chamber.

6. The vitrectomy probe of claim 5, wherein the check valve is disposed in the third passage.

7. The vitrectomy probe of claim 2 further comprising a biasing element disposed in the second chamber portion of the first chamber, the biasing element adapted to bias the inner cutting member in a direction increasing a size of the adjustable cutter port.

8. The vitrectomy probe of claim 7, wherein the biasing element is disposed between the first diaphragm and an interior surface of the first chamber.

9. A vitrectomy probe comprising:

a housing defining a first pneumatic chamber and a second pneumatic chamber;

a cutter extending from a first end of the housing, the cutter comprising;

an outer cutting member coupled to the housing;

an inner cutting member comprising;

a cutting edge, the inner cutting member moveable within the outer cutting member between a retracted position and an extended position; and

an adjustable port, a size of the adjustable port defined by an edge of an opening formed in the outer cutting member and the cutting edge of the inner cutting member when the inner cutting member is in a fully retracted position;

a first diaphragm dividing the first pneumatic chamber into a first chamber portion and a second chamber portion, the first diaphragm coupled to the inner cutting member and operable to reciprocate the inner cutting member within the outer cutting member in response to application of a pneumatic pressure to opposing sides of the first diaphragm;

a second diaphragm dividing the second pneumatic chamber in to a third pneumatic chamber and a fourth pneumatic chamber;

an orifice formed in a wall of the housing and providing fluid communication between the third chamber portion and an exterior of the housing;

a stroke limiter operable to limit the size of the adjustable port, the stroke limiter comprising;

a moveable member coupled to and moveable with the second diaphragm in response to the pneumatic pressure applied to the third chamber portion, the moveable member moveable within the housing to a selected position in which the moveable member contacts the inner cutting member to define the retracted position of the inner cutting member.

10. The vitrectomy probe of claim 9, wherein the inner cutting member extends through the first pneumatic chamber and the second pneumatic chamber.

11. The vitrectomy probe of claim 9, wherein the inner cutting member comprises a first contact surface, wherein the moveable member comprises a second contact surface, and wherein the second contact surface of the moveable member contacts the first contact surface of the inner cutting member at the retracted position.

12. The vitrectomy probe of claim 9, wherein the inner cutting member comprises:

a hollow cutting member;

a tubular member; and

a hollow coupling joining the hollow cutting member and the tubular member, and

wherein a surface of the hollow coupling forms the first contact surface.

13. The vitrectomy probe of claim 9 further comprising a biasing element disposed in the fourth chamber portion between an interior surface of the second chamber and the moveable member, the biasing element biasing the moveable member in a direction away from first end of the housing.

14. The vitrectomy probe of claim 9 further comprising a passage adapted to communicate the pneumatic pressure into the third chamber portion.

15. The vitrectomy probe of claim 14 further comprising a check valve operable to pass the pneumatic pressure into the third chamber portion but prevent passage of the pneumatic pressure out of the third chamber portion.