Expandable slide and lock stent

• US 8,545,547 B2
• Filed: 05/23/2011
• Issued: 10/01/2013
• Est. Priority Date: 10/10/2008
• Status: Expired due to Fees

• Current Assignee: REVA Medical Inc.
• Original Assignee: REVA Medical Inc.
• Inventors: Schmid, Eric, Morris, Andrew, Weier, Keith, Bonsignore, Craig, Esser, Keith, Howard, Steven C., DiPari, Joseph A.
• Primary Examiner(s): STEWART, ALVIN J
• Application Number:
  US13/113,894
• Publication Number:
  US 20110245909A1
• Time in Patent Office: 862 Days
• Field of Search: 623 113- 116, 623 118- 12, 623/1.22, 623/1.35, 623/1.11, 623/1.12, 623/23.69, 623/23.7, 623/1.1, 623/1.17, 606193-198
• US Class Current: 623/1.22
• CPC Class Codes: A61F 2/92 Stents in the form of a rolled-up sheet expanding after insertion into the vessel , e.g. with a spiral shape in cross-section
• CPC Class Codes: A61F 2/93 circumferentially expandable by using ratcheting locks
• CPC Class Codes: A61F 2220/0016 with sharp anchoring protrusions, e.g. barbs, pins, spikes
• CPC Class Codes: A61F 2230/0091 helically-coiled or spirally-coiled, i.e. having a 2-D spiral cross-section
• CPC Class Codes: B33Y 80/00 Products made by additive manufacturing

Abstract

An expandable slide and lock stent is provided that comprises a plurality of radial elements interconnected to form a tubular member. Each radial element can comprise a helical backbone and at least one elongate member extending from the helical backbone in a circumferential direction. Each backbone can have at least one slot that can be configured to receive an elongate member of an adjacent radial element.

Claims

1. An expandable slide and lock stent, the stent comprising a body having a generally tubular shape with a central lumen, the body defining a longitudinal axis extending longitudinally along the body, the body comprising:

at least first and second elongate backbones, each backbone comprising a plurality of slots extending through the backbone, each backbone extending in a generally helical path about the axis along at least a portion of the backbone, each of the at least first and second backbones being circumferentially offset from each adjacent backbone;

a plurality of first elongate members defining proximal and distal ends, the proximal ends of the plurality of first elongate members being coupled to the first backbone with the elongate members extending in a circumferential direction from the first backbone to slidably engage and extend through a corresponding set of slots of the second helical backbone, the first elongate members being axially offset from each other;

a first cross-member coupling the distal ends of the first plurality of elongate members;

a plurality of second elongate members defining proximal and distal ends, the proximal ends of the plurality of second elongate members being coupled to the second backbone and extending in a circumferential direction from the second backbone to slidably engage and extend through slots of an adjacent helical backbone, the second elongate members being axially offset from each other and from each of the first elongate members; and

a second cross-member coupling the distal ends of the second plurality of elongate members;

wherein the at least first and second helical backbones and the at least first and second plurality of elongate members interconnecting to collectively define the generally tubular body, the body being radially expandable and/or contractible upon sliding of the elongate members in the engaged slots, the radial expansion and or contraction of the body having a range of radial motion between a collapsed tube diameter and an expanded tube diameter, and

wherein the body further comprises a locking mechanism configured to prevent radial contraction over at least a portion of the range of radial motion of the body.

2. A stent as in claim 1, further comprising a third backbone, a plurality of third elongate members, and a third cross-member, the plurality of second elongate members extending in a circumferential direction from the second backbone through slots of the third backbone, the plurality of third elongate members defining proximal and distal ends, the proximal ends of the plurality of third elongate members being coupled to the third backbone with the plurality of third elongate members extending in a circumferential direction from the third backbone through slots of the first backbone, the plurality of third elongate members being axially offset from each other, the third cross-member coupling the distal ends of the plurality of third elongate members.

3. A stent as in claim 1, wherein the generally helical path of at least a portion of each backbone includes a plurality of adjacent generally helical backbone portions, wherein the plurality adjacent helical portions are angled with respect to the longitudinal axis of the body.

4. A stent as in claim 3, wherein the plurality of adjacent helical portions extend at approximately the same angle relative to the longitudinal axis of the body.

5. A stent as in claim 3, wherein the plurality of adjacent helical portions are angled in opposing directions with respect to the longitudinal axis of the body.

6. A stent as in claim 5, wherein adjacent helical portions angled in opposing directions form a generally chevron pattern for at least a portion of the stent body.

7. A stent as in claim 1, wherein at least a portion of the first backbone includes a plurality of sub-portions, wherein at least one of the sub-portions is oriented at an angle relative to the generally helical path of the first backbone.

8. A stent as in claim 7, wherein the at least a portion of the first backbone is configured with the sub-portions thereof being arranged in a stair-step pattern.

9. A stent as in claim 8, wherein the stair-step pattern of the first backbone defines discrete alternating backbone angles.

10. A stent as in claim 1, wherein at least a portion of the first backbone includes a plurality of sub-portions each defining a respective average width in the circumferential direction, wherein the average width of each sub-portion differs from the average width of an adjacent sub-portion.

11. A stent as in claim 1, wherein the stent body comprises one of more of the materials selected from the group consisting essentially of a non-degradable polymer material, a non-degradable metal material, a non-degradable composite material, a degradable polymer material, a degradable metal material, and a degradable composite material.

12. An expandable stent, the stent comprising a radially-expandable tubular body defining a longitudinal axis and comprising two or more slidable members disposed circumferentially adjacent to each other, each slidable member comprising:

an elongate backbone extending longitudinally and having at least a portion thereof extending in a generally non-parallel direction relative to the longitudinal axis of the body, the backbone comprising a plurality of slots;

a plurality of elongate members defining proximal and distal ends, the proximal ends of the elongate members being coupled to the backbone, each of the plurality of elongate members being axially offset from each other, each of the plurality of elongate members engaging a corresponding slot of the backbone of an adjacent slidable member so as to be slidably interconnected with the adjacent slidable member;

wherein the tubular body defines a circumference which is expandable between a collapsed diameter and an expanded diameter, the two or more slidable members configured to provide one-way expansion from the collapsed diameter to the expanded diameter.

13. A stent as in claim 12, wherein the tubular body comprises at least three slidable members disposed circumferentially-adjacent to each other, each of the slidable members being slidably interconnected with one or more of the circumferentially adjacent slidable members.

14. A stent as in claim 12, wherein the elongate backbone extends in a generally helical path with respect to the longitudinal axis of the tubular body.

15. A stent as in claim 14, wherein the elongate backbone comprises a plurality of portions, wherein some of the plurality of portions extend generally parallel relative to the longitudinal axis and other of the plurality of portions extend generally helically relative to the longitudinal axis.

16. A stent as in claim 15, wherein the elongate backbone comprises adjacent helical portions that are angled in opposing directions relative to the longitudinal axis.

17. An expandable stent comprising a plurality of radial elements interconnected to form a tubular member, each radial element comprising a helical support member comprising a plurality of slots and a plurality of circumferential rails, wherein a first radial element is interconnected with a second radial element, such that the circumferential rails of the first radial element are received into the slots of the helical support member of the second radial element, the helical support member comprising a plurality of sections configured such that the helical support member extends in a discontinuous path, at least some of the plurality of sections extending generally transversely relative to a longitudinal axis of the tubular member such that the helical support member defines a generally helical overall path.

18. A stent as in claim 17, wherein the plurality of sections of the helical support member define a stair-step arrangement.

19. A stent as in claim 18, wherein the discontinuous path of the helical support member is defined by alternating first and second portions, the first portions extending in a generally helical direction, the second portions extending generally parallel relative to the longitudinal axis of the tubular member.

20. A stent as in claim 18, wherein the helical support member defines an overall chevron arrangement.

21. A stent as in claim 17, wherein the helical support member is continuously slotted.

22. A stent as in claim 17, further comprising a mechanism to maintain an expanded diameter of the tubular member.

23. A stent as in claim 17, wherein the helical support member comprises portions of reduced thickness for allowing at least partial nesting of a circumferential rail thereagainst.

24. A stent as in claim 17, wherein the slots of the helical support member extend in a generally circumferential direction.

25. A radial element as in claim 24, wherein the slots each define a central axis extending in a generally circumferential direction and within a plane that is perpendicular relative to the longitudinal axis of the radial element, the central axis of the engagement slot extending at a non-perpendicular angle relative to the helical backbone.

26. A stent as in claim 17, wherein each of the plurality of sections of the helical support member are generally straight.

27. A stent as in claim 26, wherein each of the plurality of sections are oriented at an angle relative to an adjacent section.

28. A stent as in claim 17, wherein the helical support member defines first and second portions, the first portions extending in a generally helical direction, the second portions extending generally parallel relative to the longitudinal axis of the tubular member.

29. A stent as in claim 28, wherein the slots of the helical support member extend through the second portions of the helical support member.