Housing arrangements for ultrasonic surgical instruments

• US 8,546,999 B2
• Filed: 07/23/2012
• Issued: 10/01/2013
• Est. Priority Date: 06/24/2009
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Houser, Kevin L., Stulen, Foster B., Nield, Scott A., Wan, Shan
• Primary Examiner(s): San Martin, J.
• Application Number:
  US13/555,523
• Publication Number:
  US 20120289984A1
• Time in Patent Office: 435 Days
• Field of Search: 310/323.12, 310/325, 600/437, 600/459
• US Class Current: 310/334
• CPC Class Codes: A61B 17/320068 using mechanical vibrations, e.g. ultrasonic A61B17/22012 takes precedence; dental tooth drilling devices operated by vibration A61C3/03; removing intra-ocular material using mechanical vibrations A61F9/00745
• CPC Class Codes: A61B 2017/0023 disposable
• CPC Class Codes: A61B 2017/00402 Piezo electric actuators
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/320069 for ablating tissue
• CPC Class Codes: A61B 2017/320071 with articulating means for working tip
• CPC Class Codes: A61B 2017/320072 Working tips with special features, e.g. extending parts
• CPC Class Codes: A61B 2017/320078 Tissue manipulating surface
• CPC Class Codes: A61B 2017/320088 with acoustic insulation, e.g. elements for damping vibrations between horn and surrounding sheath
• CPC Class Codes: A61B 2017/320089 node location
• CPC Class Codes: A61B 2018/00607 Coagulation and cutting with the same instrument
• CPC Class Codes: A61B 8/4209 by using holders, e.g. positioning frames
• CPC Class Codes: A61B 8/4494 characterised by the arrangement of the transducer elements devices for short-range imaging using particular transducer elements arrangements under G01S15/8909; arrangements of transducers in generation of mechanical vibrations of infrasonic, sonic or ultrasonic frequency B06B1/0607
• CPC Class Codes: A61N 7/02 Localised ultrasound hyperthermia hyperthermia in general A61F7/00
• CPC Class Codes: B06B 1/0607 using multiple elements B06B1/064 and B06B1/0688 take precedence
• CPC Class Codes: B06B 3/00 Methods or apparatus specially adapted for transmitting mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
• CPC Class Codes: H10N 30/202 using longitudinal or thickness displacement combined with bending, shear or torsion displacement
• CPC Class Codes: H10N 30/503 with non-rectangular cross-section orthogonal to the stacking direction, e.g. polygonal, circular
• CPC Class Codes: H10N 30/505 Annular cross-section
• CPC Class Codes: Y10T 29/42 Piezoelectric device making
• CPC Class Codes: Y10T 29/49005 : Acoustic transducer
• CPC Class Codes: Y10T 29/49155 : Manufacturing circuit on or in base

Abstract

In one general aspect, various embodiments are directed to an ultrasonic surgical instrument that comprises a transducer configured to produce vibrations along a longitudinal axis at a predetermined frequency. In various embodiments, an ultrasonic blade extends along the longitudinal axis and is coupled to the transducer. In various embodiments, the ultrasonic blade includes a body having a proximal end and a distal end, wherein the distal end is movable relative to the longitudinal axis by the vibrations produced by the transducer.

Claims

1. A surgical instrument, comprising:

a transducer configured to produce vibrations, wherein said transducer comprises;

at least one piezoelectric element; and

a transducer housing at least partially surrounding said at least one piezoelectric element;

an end effector operably coupled to said transducer, wherein said transducer is configured to produce a standing wave of vibrations in said transducer and said end effector, and wherein said standing wave comprises a node and an anti-node; and

an end effector housing at least partially surrounding said end effector, wherein said end effector housing is mounted to said end effector near said node, and wherein said transducer housing is mounted to said end effector housing.

2. The surgical instrument of claim 1, further comprising a dampening member positioned intermediate said transducer housing and said end effector housing.

3. The surgical instrument of claim 1, wherein said standing wave has more than one node, and wherein at least a portion of said transducer is positioned at a said node.

4. The surgical instrument of claim 1, wherein said end effector housing comprises a handle portion.

5. A surgical instrument, comprising:

a transducer configured to produce a standing wave of vibrations, wherein said standing wave of vibrations comprises a node and an anti-node;

a waveguide operably coupled to said transducer;

an end effector operably coupled to said waveguide, wherein said transducer is configured to transmit said standing wave of vibrations through said waveguide to said end effector;

a sheath at least partially surrounding said waveguide, wherein said waveguide is supported within said sheath near said node; and

a transducer housing connected to said sheath, wherein said transducer is configured to float within said transducer housing.

6. The surgical instrument of claim 5, comprising a dampening member positioned intermediate said transducer housing and said sheath.

7. The surgical instrument of claim 6, wherein said dampening member comprises an o-ring.

8. The surgical instrument of claim 5, comprising a stabilizer, wherein said stabilizer supports said waveguide within said sheath near said node.

9. The surgical instrument of claim 8, wherein said stabilizer comprises a dampening member.

10. The surgical instrument of claim 5, wherein said waveguide is supported within said sheath at said node.

11. The surgical instrument of claim 5, wherein said standing wave comprises a plurality of nodes, and wherein said waveguide is supported within said sheath near each said node of said plurality of nodes.

12. The surgical instrument of claim 11, wherein at least a portion of said transducer is positioned at a said node of said plurality of nodes.

13. The surgical instrument of claim 5, wherein said standing wave comprises a plurality of anti-nodes, and wherein at least a portion of said end effector is positioned at a said anti-node of said plurality of anti-nodes.

14. The surgical instrument of claim 5, wherein said sheath comprises a handle portion.

15. The surgical instrument of claim 5, wherein said sheath comprises a textured surface.

16. The surgical instrument of claim 5, wherein said transducer is configured to remain out of contact with said transducer housing when said transducer produces said standing wave of vibrations.

17. A surgical instrument, comprising:

a transducer configured to produce a standing wave of vibrations, wherein said standing wave of vibrations comprises a node and an anti-node, and wherein said transducer comprises at least one piezoelectric element;

a waveguide operably coupled to said transducer;

an end effector extending from said waveguide, wherein said transducer is configured to produce a standing wave of vibrations in said transducer, said waveguide and said end effector; and

a housing, comprising;

a first housing portion, wherein said waveguide is supported within said first housing portion near said node; and

a second housing portion, wherein said at least one piezoelectric element is configured to float within said second housing portion.

18. The surgical instrument of claim 17, wherein said waveguide is supported within said first housing portion at said node.

19. The surgical instrument of claim 17, wherein said housing comprises a dampening member between said first housing portion and said second housing portion.

20. The surgical instrument of claim 17, comprising a gap between said transducer and said second housing.