Protective element and secondary battery device

• US 8,547,195 B2
• Filed: 05/14/2009
• Issued: 10/01/2013
• Est. Priority Date: 05/23/2008
• Status: Active Grant

• Current Assignee: Dexerials Corporation
• Original Assignee: Dexerials Corporation
• Inventors: Kimura, Yuji, Asada, Takahiro, Yoneda, Yoshihiro, Suzuki, Kazuaki
• Primary Examiner(s): THOMAS, BRADLEY H
• Application Number:
  US12/677,492
• Publication Number:
  US 20110012704A1
• Time in Patent Office: 1,601 Days
• Field of Search: 337/168, 337/186, 337/297, 337/416, 337/398, 296/23, 361/104
• US Class Current: 337/186
• CPC Class Codes: H01H 2085/466 with remote controlled forced fusing
• CPC Class Codes: H01H 37/761 with a fusible element forming part of the switched circuit H01H37/767 takes precedence
• CPC Class Codes: H01H 61/02 wherein the thermally-sensitive member is heated indirectly, e.g. resistively, inductively
• CPC Class Codes: H01M 10/0525 Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
• CPC Class Codes: H01M 10/4235 Safety or regulating additives or arrangements in electrodes, separators or electrolyte H01M10/4242 takes precedence
• CPC Class Codes: H01M 50/583 in response to current, e.g. fuses
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y10T 29/49107 Fuse making

Abstract

A protection element and a secondary battery device employing the protection element are provided for stably retaining a flux on a soluble conductor at a predetermined position, so as to enable appropriate blowout of the soluble conductor in the event of an abnormality. The protection element has a soluble conductor which is disposed on an insulation baseboard, and which is connected to a power supply path of a device targeted to be protected, and which causes a blowout when a predetermined abnormal electric power amount is supplied. A flux is coated on a surface of the soluble conductor, and an insulation cover member is mounted on the baseboard and covers the soluble conductor. The protection element also includes a stepped portion for retaining the flux at a predetermined position in contact with the flux, and the stepped portion is formed opposite to the soluble conductor on an interior face of the insulation cover member.

Claims

1. A protection element comprising:

a low-melting metal conductor which is provided between a pair of electrodes disposed at both ends of a top face of an insulation baseboard, which is connectable to a power supply path of a device targeted to be protected, and which causes a blowout when a predetermined abnormal electric power amount is supplied;

an insulation cover member which is mounted on the baseboard, and which covers the low-melting metal conductor with a predetermined space; and

a flux coated on a surface of the low-melting metal conductor and positioned in the space before the blowout;

wherein, in a case where the abnormal electric power amount is supplied to the device targeted to be protected, the low-melting metal conductor causes the blowout, and a current path thereof is shut off;

wherein said protection element further comprises a stepped portion which is formed by a protrusion on an interior face of the insulation cover member opposite to a center part of the low-melting metal conductor, for adhering to and retaining the flux before the blowout such that the flux remains in contact with both a surface of the protrusion and the center part of the low-melting metal conductor by means of surface tension and wettability;

wherein the protrusion comprises a cylindrical protrusive stripe which is formed with a circular stepped portion at a position facing the center part of the low-melting metal conductor; and

wherein the insulation cover member is formed in the shape of a box which opens at one side face part thereof, and which is adapted to cover the baseboard with the predetermined space being formed relative to the low-melting metal conductor.

2. The protection element as set forth in claim 1, wherein when the low-melting metal conductor causes the blowout, an end face of the stepped portion at a side of the low-melting metal conductor is provided at a position at which a top part of the blowout low-melting metal conductor does not come into contact.

3. The protection element as set forth in claim 1, further comprising a second protrusion, which is provided opposite to the stepped portion, at an end of the low-melting metal conductor.

4. The protection element as set forth in claim 1, wherein a cutout portion communicating with a space at a back side of the insulation cover member is formed in the protrusive stripe.

5. The protection element as set forth in claim 4, wherein the cutout portion is provided at a position which is symmetrical to a center axis of the insulation cover member.

6. The protection element as set forth in claim 1, wherein:

the low-melting metal conductor is laminated on the baseboard via an insulation layer and a heating element;

the low-melting metal conductor and the heating element are connected between a plurality of electrodes including the pair of electrodes formed on the baseboard; and

a number of the electrodes formed on the baseboard is three or less.

7. The protection element as set forth in claim 1, wherein dimensional ratios of a size of the baseboard meet a condition that a length to thickness ratio is 1080%:

50 to 78% and a width to thickness ratio is 640%;

50 to 78%.

8. The protection element as set forth in claim 7, wherein the dimensional ratios further meet a condition that the width to thickness ratio is 640%:

50 to 56%.

9. A secondary battery device, wherein the protection element as set forth in claim 1 is provided in a power supply path of a secondary battery.

10. The protection element as set forth in claim 1, wherein the protrusion comprises two protrusive stripes which are formed in concentric circular shapes on the interior face of the insulation cover member.