Lead connection system for an implantable electrical stimulation system and methods for making and using the systems

• US 8,548,601 B2
• Filed: 09/15/2008
• Issued: 10/01/2013
• Est. Priority Date: 09/15/2008
• Status: Expired due to Fees

• Current Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Inventors: Chinn, Kenny Kinyen, Barker, John Michael
• Primary Examiner(s): Patel, Niketa
• Assistant Examiner(s): LEVICKY, WILLIAM J
• Application Number:
  US12/210,600
• Publication Number:
  US 20100070012A1
• Time in Patent Office: 1,842 Days
• Field of Search: 607/27, 607/119, 607/152, 607/116, 607/117, 439/909, 439/347
• US Class Current: 607/116
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: A61N 1/0553 Paddle shaped electrodes, e.g. for laminotomy
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections

Abstract

A lead connection system includes a connector housing. A plurality of lead retainers disposed in the connector housing are configured and arranged to removably attach to a proximal end of one of a received plurality of leads. The plurality of lead retainers include at least one of a slidable drawer and at least one pivotable hinged panel. A plurality of connector contacts are configured and arranged for making electrical contact with one or more of the terminals of one or more of the plurality of received leads. A single connector cable has a distal end that is electrically coupled to the plurality of connector contacts and a proximal end that is configured and arranged for insertion into a trial stimulator. A cable connector is electrically coupled, via the connector contacts, to at least one terminal of each of the received plurality of leads.

Claims

1. A lead connection system comprising:

a connector housing having a first end and an opposing second end, the connector housing configured and arranged to receive a proximal end of each of a plurality of leads, each of the plurality of leads having a plurality of terminals disposed along the proximal end, and each of the plurality of leads configured and arranged to receive a stylet insertable into the proximal end of the lead and extendable therefrom;

a plurality of lead retainers disposed in the connector housing, each of the plurality of lead retainers configured and arranged to removably attach the proximal end of one of the received plurality of leads to the connector housing with the lead extending from the first end of the connector housing, the plurality of lead retainers comprising at least one linearly-slidable drawer;

a plurality of connector contacts configured and arranged for making electrical contact with one or more of the terminals of one or more of the plurality of received leads; and

a single connector cable having a proximal end and a distal end, the distal end electrically coupled to the plurality of connector contacts and the proximal end configured and arranged for insertion into a trial stimulator, the cable connector electrically coupled, via the connector contacts, to at least one terminal of each of the received plurality of leads;

wherein the plurality of lead retainers comprises a first linearly-slidable drawer;

wherein the plurality of leads comprises a first lead;

wherein the first linearly-slidable drawer is configured and arranged to receive the first lead and removably attach the proximal end of the first lead to the connector housing;

wherein when the first lead is received by the first linearly-slidable drawer, and when the stylet is inserted into the proximal end of the first lead and extended therefrom, the first lead extends from the first end of the connector housing and a portion of the stylet extends from the second end of the connector housing.

2. The lead connection system of claim 1, wherein the at least one linearly-slidable drawer is configured and arranged to removably attach the proximal end of one of the received plurality of leads when the at least one linearly-slidable drawer is slid to a closed position against the connector housing.

3. The lead connection system of claim 2, wherein the lead connection system is configured and arranged such that sliding the at least one linearly-slidable drawer to a closed position against the connector housing provides electrical coupling between at least one of the terminals on the received lead and the connector cable.

4. The lead connection system of claim 1, wherein when the first lead is received by the first linearly-slidable drawer, and when the stylet is inserted into the proximal end of the first lead and extended therefrom the portion of the stylet extending from the second end of the connector housing is usable to guide a non-proximal portion of the received first lead while the received first lead is attached to the first linearly-slidable drawer.

5. The lead connection system of claim 1, wherein each of the plurality of lead retainers comprises a plurality of spaced-apart lead-retention members.

6. The lead connection system of claim 5, wherein the connector housing further comprises a plurality of spaced-apart lead-retention members disposed on an inner surface of the connector housing.

7. The lead connection system of claim 6, wherein for each of the received plurality of leads the received lead is retainable in the connector housing by sandwiching the received lead between the plurality of lead-retention members disposed on one of the plurality of lead retainers and at least one of the plurality of lead-retention members disposed in the connector housing.

8. The lead connection system of claim 1, wherein at least one of the plurality of lead retainers is configured and arranged for being removably held in the closed position against the connector housing by a snap fit between at least one cantilever snap-fit boss that engages at least one undercut notch.

9. The lead connection system of claim 1, wherein the plurality of connector contacts are coupled together into one or more contact elements.

10. The lead connection system of claim 1, further comprising at least one connector contact holder disposed in the connector housing, at least one of the plurality of connector contacts disposed in the at least one connector-contact holder.

11. The lead connection system of claim 1, further comprising at least one printed circuit board electrically coupled to the connector cable and to at least one of the plurality of connector contacts.

12. The lead connection system of claim 1, wherein the connector housing has a first side and an opposing second side, the first side and second side each coupling the first end to the opposing second end.

13. The lead connection system of claim 12, wherein the first linearly-slidable drawer is disposed along the first side of the connector housing.

14. The lead connection system of claim 13, wherein the plurality of lead retainers comprises a second linearly-slidable drawer disposed along the second side of the connector housing.

15. The lead connection system of claim 13, wherein the plurality of lead retainers additionally comprises at least one pivotable hinged panel disposed along the second side of the connector housing.

16. The lead connection system of claim 1, wherein the at least one linearly-slidable drawer extends from the first end of the connector housing to the second end of the connector housing.

17. An electrical-stimulator testing system comprising:

a plurality of leads comprising a first lead, each lead of the plurality of leads having a proximal end and a distal end, each lead of the plurality of leads comprising

a plurality of electrodes disposed along the distal end of the lead,

a plurality of terminals disposed along the proximal end of the lead, and

a plurality of conductor wires extending along the lead to couple the electrodes electrically to the terminals;

a connector housing having a first end and an opposing second end, the connector housing configured and arranged to receive the proximal end of each of the plurality of leads;

a plurality of lead retainers disposed in the connector housing, each lead retainer of the plurality of lead retainers configured and arranged to removably attach the proximal end of one of the received plurality of leads to the connector housing with the lead extending from the first end of the connector housing, the plurality of lead retainers comprising at least one all linearly-slidable drawer;

a plurality of connector contacts disposed in the connector housing and configured and arranged for making electrical contact with one or more of the plurality of terminals of the plurality of received leads;

a single connector cable having a proximal end and a distal end, the distal end electrically coupled to the plurality of connector contacts, the cable connector electrically coupled, via the connector contacts, to at least one of the plurality of lead terminals of each of the received at least one of the plurality of leads;

a trial stimulator electrically coupleable to the proximal end of the connector cable, the trial stimulator configured and arranged for providing electrical signals to the electrodes on the plurality of leads; and

a stylet insertable into the proximal end of the first lead and extendable therefrom;

wherein the plurality of lead retainers comprises a first linearly-slidable drawer;

wherein the first linearly-slidable drawer is configured and arranged to receive the first lead and removably attach the proximal end of the first lead to the connector housing;

wherein when the first lead is received by the first linearly-slidable drawer, and when the stylet is inserted into the proximal end of the first lead and extended therefrom the first lead extends from the first end of the connector housing and a portion of the stylet extends from the second end of the connector housing.

18. The electrical-stimulator testing system of claim 17, wherein the at least one linearly-slidable drawer is configured and arranged to removably attach the proximal end of one of the received plurality of leads when the at least one linearly-slidable drawer is slid to a closed position against the connector housing.

19. A method for stimulating patient tissue, the method comprising:

implanting at least a distal end of each of a plurality of leads into a patient, each of the plurality of leads comprising a plurality of electrodes disposed along the distal end of the lead and at least one terminal disposed along a proximal end of the lead, wherein the electrodes are electrically coupled to the at least one terminal;

inserting a stylet into the proximal end of a first lead of the plurality of leads with a portion of the stylet extending from the proximal end of the first lead;

disposing at least two proximal ends of the plurality of leads into a lead connection system, the at least two proximal ends of the plurality of leads comprising the proximal end of the first lead, the lead connection system comprising a plurality of lead retainers disposed in a connector housing having a first end and an opposing second end and a single connector cable with a distal end and a proximal end, each lead retainer configured and arranged to receive the proximal end of one of the plurality of leads and electrically couple the received lead to the distal end of the single connector cable, each lead retainer comprising at least one linearly-slidable drawer, wherein the plurality of lead retainers comprises a first linearly-slidable drawer, wherein the first linearly-slidable drawer is configured and arranged to receive the first lead and removably attach the proximal end of the first lead to the connector housing, and wherein when the first lead is received by the first linearly-slidable drawer and when the stylet is inserted into the proximal end of the first lead and extended therefrom the first lead extends from the first end of the connector housing and a portion of the stylet extends from the second end of the connector housing;

inserting the proximal end of the connector cable into a trial stimulator; and

providing electrical signals from the trial stimulator to the electrodes on the plurality of leads.

20. The method of claim 19, further comprising moving the distal end of the first lead using the stylet while the first lead is received by the first linearly-slidable drawer.