Battery pack control circuit for handheld battery operated device

• US 8,548,633 B2
• Filed: 11/30/2010
• Issued: 10/01/2013
• Est. Priority Date: 11/30/2010
• Status: Active Grant

• Current Assignee: Bayco Products Incorporated
• Original Assignee: Bayco Products Incorporated
• Inventors: Adams, Paul, Ellis, Robert, Newton, James
• Primary Examiner(s): Padmanabhan, Kavita
• Assistant Examiner(s): CUMMINS, PATRICK D
• Application Number:
  US12/956,990
• Publication Number:
  US 20120136493A1
• Time in Patent Office: 1,036 Days
• Field of Search: 700/286
• US Class Current: 700/286
• CPC Class Codes: F21L 4/005 the device being a pocket lamp F21L4/022, F21L4/045, F21L4/085 take precedence
• CPC Class Codes: F21V 29/70 characterised by passive heat-dissipating elements, e.g. heat-sinks
• CPC Class Codes: H01M 10/052 Li-accumulators
• CPC Class Codes: H01M 10/345 Gastight metal hydride accumulators
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A heat sink for a handheld device is formed as a one piece chassis for supporting heat-producing circuits inside the device while having heat radiating surfaces outside the device. In another embodiment a battery pack control circuit under microprocessor control allows battery packs having different battery chemistries and characteristics to be interchanged in the same device without switches or adapters. Control of operating modes of the device despite changes in the battery pack including battery chemistry, state of charge, available voltage, or desired operating mode are automatic. The microprocessor measures the battery pack characteristics, using look up tables in a suitable program to adjust the circuit operating modes. The microprocessor also responds to sequential switch contact closures in setting operating modes.

Claims

1. A battery pack control circuit operable with interchangeable first or second battery packs, each having a different battery chemistry and first and second terminals for connecting to said control circuit, comprising:

first and second drive circuits respectively coupled to first and second operative loads;

first and second user-operable control switches in said battery pack control circuit for controlling operating modes of said first and second operative loads;

a control processor coupled at outputs thereof to inputs of said first and second drive circuits and having first and second signal terminals respectively coupled-to and responsive to the operating state of said first and second switches, said control processor further having a sense terminal responsive to a terminal voltage of said interchangeable first and second battery packs; and

a program operative in said control processor to select the level of a drive current to each of said first and second drive circuits responsive to said terminal voltage, said operating state of said first and second switches, and an operating state of said first and second operative loads.

2. The battery pack control circuit of claim 1, wherein:

said first and second drive circuits each comprise a load-sensing circuit coupled to corresponding pins of said control processor.

3. The battery pack control circuit of claim 1, wherein:

said first and second operative loads comprise respectively first and second lighting loads.

4. The battery pack control circuit of claim 1, wherein said different types of battery pack includes a NiMH battery pack and a Li/MnO₂ battery pack.

5. The battery pack control circuit of claim 1, wherein said program comprises:

at least one table of values associated with each type of battery pack for determining said battery operating mode to be selected;

wherein

said table of values associates a drive current output level with the detected battery parameter.

6. The battery pack control circuit of claim 5, wherein said drive current output level corresponds to a selected light output of a handheld light device.

7. The battery pack control circuit of claim 5, wherein said drive current output level is adjustable depending upon the type of battery pack.

8. The battery pack control circuit of claim 1, wherein said drive current output level is selected based on the state of charge of said battery pack.

9. The battery pack control circuit of claim 1, further comprising:

a program stored in said memory and executable on said processor responsive to a sequence of user-operable switch contact states for determining a plurality of operating states of said circuit.

10. The battery pack control circuit of claim 9, wherein said plurality of operating states exceeds three distinct operating states.

11. The battery pack control circuit of claim 10, wherein each one of said operating states is selected from the group consisting of momentary ON flash, momentary ON full current, latched ON full current;

latched ON half current;

latched ON strobe; and

OFF.

12. The battery pack control circuit of claim 11, wherein said program comprises:

a first table of values associated with a first type of battery pack for determining said operating mode to be selected;

a second table of values associated with a second type of battery pack for determining said operating mode to be selected; and

a third table of values associated with respective switch contact states of a single user-operable switch for determining said operating state to be selected.

13. The battery pack circuit of claim 1, wherein said operating modes of said circuit are selected in response to data read from information associated with said battery pack.

14. The battery pack circuit of claim 13, wherein said processor determines said operating modes by setting parameter references based on said data read from information associated with said battery pack, and adjusting said corresponding outputs responsive to said parameter references.

15. The battery pack circuit of claim 13, wherein said data is read from an identification device associated with said battery pack.

16. The circuit of claim 15, wherein said identification device is an electronic chip attached to said battery pack and connected to be read by said processor.

17. The battery pack circuit of claim 14, wherein said data are read during execution of said program from an identification device associated with said battery pack.