Apparatus and method of drying laundry with drying uniformity determination

• US 8,549,770 B2
• Filed: 08/31/2011
• Issued: 10/08/2013
• Est. Priority Date: 12/18/2009
• Status: Expired

• Current Assignee: Whirlpool Corporation
• Original Assignee: Whirlpool Corporation
• Inventors: Bellinger, Ryan R., Woerdehoff, Christopher J., Spangler, Andrew E.
• Primary Examiner(s): Gravini, Steve M
• Application Number:
  US13/222,455
• Publication Number:
  US 20110308103A1
• Time in Patent Office: 769 Days
• Field of Search: 344/86, 344/89, 344/97, 345/95, 345/27, 345/28, 345/43, 346/01, 346/03, 346/06, 68/5.R, 68/18.R, 68/20, 813/7, 815/9, 236/44.E, 219/497, 219/686, 219/400
• US Class Current: 34/486
• CPC Class Codes: D06F 2103/02 Characteristics of laundry or load
• CPC Class Codes: D06F 2103/12 Temperature
• CPC Class Codes: D06F 2105/58 Indications or alarms to the control system or to the user
• CPC Class Codes: D06F 2105/60 Audible signals
• CPC Class Codes: D06F 58/02 having dryer drums rotating about a horizontal axis
• CPC Class Codes: D06F 58/38 of drying, e.g. to achieve the target humidity

Abstract

An apparatus and method of drying laundry in a treating chamber with a partially dry laundry load determination.

Claims

1. A method of operating a laundry treating appliance having a treating chamber in which a laundry load is placed for treatment according to a cycle of operation, the method comprising:

tumbling the laundry load within the treating chamber;

supplying heated air to the treating chamber to dry the laundry load;

repeatedly sensing a surface temperature of the laundry load during tumbling to form a temperature signal;

processing the temperature signal to form an upper envelope of the temperature signal and a lower envelope of the temperature signal;

repeatedly determining a difference between the upper envelope and the lower envelope to form a difference signal;

repeatedly comparing the difference signal to a partially-dry reference indicative of a portion of the laundry load being dry; and

initiating an operational action for the cycle of operation when the comparison indicates the laundry load is partially dry.

2. The method of claim 1 wherein the tumbling the laundry load comprises a pause in the tumbling and the repeatedly sensing the surface temperature occurs during the pause.

3. The method of claim 1 wherein the sensing the surface temperature of the laundry load comprises sensing an average temperature of the surface of the laundry load.

4. The method of claim 1 wherein the sensing the surface temperature of the laundry load comprises taking an infrared temperature reading of the surface of the laundry load.

5. The method of claim 1 wherein the forming the upper and lower envelopes comprises determining local maxima and minima and using the maxima to form the upper envelope and the minima to form the lower envelope.

6. The method of claim 5 wherein the determining a difference comprises determining a difference between the maxima and the minima.

7. The method of claim 1 wherein the determining a difference comprises determining an average of the difference signal.

8. The method of claim 7 wherein the partially-dry reference is a predetermined increase in the average.

9. The method of claim 1 wherein the partially-dry reference is a predetermined increase in the difference signal.

10. The method of claim 1 wherein the initiation of an operational action comprises alerting the user of the partially dry laundry.

11. The method of claim 1 wherein the initiating an operational action comprises determining a load type for the laundry load based on the difference signal.

12. The method of claim 11 wherein the determining a load type comprises determining a load type based on the magnitude of the difference signal.

13. The method of claim 11 wherein the initiating an operation action further comprises setting an operating parameter for the cycle of operation based on the determined load type.

14. A laundry treating appliance, comprising:

a rotating treating chamber for holding a laundry load for drying;

an air supply system for supplying air to the treating chamber and exhausting air from the treating chamber;

a heating system selectively operable to heat the air supplied to the treating chamber;

an infrared temperature sensor positioned to read the surface of the laundry load while in the treating chamber and outputting a temperature signal indicative of the surface temperature of the laundry load; and

a controller receiving the temperature signal and executing a program to process the temperature signal to form an upper envelope of the temperature signal and a lower envelope of the temperature signal, determine a difference between the upper envelope and the lower envelope to form a difference signal, comparing the difference signal to a partially-dry reference indicative of a portion of the laundry load being dry, and initiating an operational action for the cycle of operation when the comparison indicates the laundry load is partially dry.

15. The laundry treating appliance of claim 14 further comprising a rotating drum defining the rotating treating chamber.

16. The laundry treating appliance of claim 15 wherein the air supply system comprises an inlet conduit fluidly coupling the treating chamber to the ambient air, and the heating system comprises a heating element located within the inlet conduit and operably coupled to the controller.

17. The laundry treating appliance of claim 14 further comprising a user interface operably coupled to the controller and the initiating an operational action comprises the controller activating an indicator on the user interface.

18. The laundry treating appliance of claim 17 wherein the indicator comprises at least one of a visual, electronic, and audible indicator.

19. The laundry treating appliance of claim 14 wherein the program further process the temperature signal to determine a load type for the laundry load.

20. The laundry treating appliance of claim 19 wherein the controller activates a load type indicator on a user interface indicative of the determined load type.