Exterior rearview mirror assembly

• US 8,550,642 B2
• Filed: 08/21/2012
• Issued: 10/08/2013
• Est. Priority Date: 05/20/2003
• Status: Active Grant

• Current Assignee: Donnelly Corporation (Magna International Incorporated)
• Original Assignee: Donnelly Corporation (Magna International Incorporated)
• Inventors: Lynam, Niall R.
• Primary Examiner(s): AMARI, ALESSANDRO V
• Application Number:
  US13/590,854
• Publication Number:
  US 20120314316A1
• Time in Patent Office: 413 Days
• Field of Search: 359/866
• US Class Current: 359/866
• CPC Class Codes: B60R 1/0602 comprising means for cleaning or deicing
• CPC Class Codes: B60R 1/072 for adjusting the mirror relative to its housing
• CPC Class Codes: B60R 1/08 involving special optical features, e.g. avoiding blind spots , e.g. convex mirrors; Side-by-side associations of rear-view and other mirrors B60R1/025, B60R1/10 take precedence
• CPC Class Codes: B60R 1/082 using a single wide field mirror or an association of rigidly connected mirrors
• CPC Class Codes: B60R 1/088 using a cell of electrically changeable optical characteristic, e.g. liquid-crystal or electrochromic mirrors
• CPC Class Codes: G02B 27/0006 with means to keep optical surfaces clean, e.g. by preventing or removing dirt, stains, contamination, condensation G02B1/18 takes precedence; cleaning in general B08B
• CPC Class Codes: G02B 7/182 for mirrors
• CPC Class Codes: G02F 1/157 Structural association of cells with optical devices, e.g. reflectors or illuminating devices
• CPC Class Codes: G02F 1/161 Gaskets; Spacers; Sealing of cells; Filling or closing of cells

Abstract

An exterior rearview mirror assembly for a vehicle includes a bracket fixedly secured to the vehicle, a mirror casing secured to the bracket and defining a primary opening, and a primary mirror disposed within said primary opening for providing a view rearward of the motor vehicle through a primary field of view. The primary mirror defines a primary plane. A spotting mirror is spaced apart from the primary mirror and extends through a secondary plane different from the primary plane. A divider extends between the primary mirror and the spotting mirror to separate the primary and secondary mirrors visually.

Claims

1. An exterior rearview mirror assembly for a motor vehicle, said exterior rearview mirror assembly comprising:

a bracket fixedly secured to the motor vehicle;

a mirror casing secured to said bracket, said mirror casing defining a primary opening;

a primary mirror disposed within said primary opening for providing a view rearward of the motor vehicle through a primary field of view, said primary mirror defining a primary plane;

a spotting mirror spaced apart from said primary mirror, said spotting mirror extending through a secondary plane different from said primary plane;

wherein said primary mirror and said spotting mirror are supported on a mirror backing plate, and wherein said primary mirror is supported at a first portion of said mirror backing plate and said spotting mirror is supported at a second portion of said mirror backing plate;

a divider of said mirror backing plate extending between said primary mirror and said spotting mirror to separate said primary and secondary mirrors visually;

wherein said divider extends from said mirror backing plate and demarcates said first portion of said mirror backing plate from said second portion of said mirror backing plate;

wherein said first portion of said mirror backing plate, said second portion of said mirror backing plate and said divider are commonly injection molded to form said mirror backing plate; and

wherein, when supported at said second portion of said mirror backing plate, said spotting mirror is tilted downwardly with resect to said primary mirror at an angle in a range of about 0.75 degrees to about 5 degrees.

2. An exterior rearview mirror assembly as set forth in claim 1 wherein said spotting mirror is forward of said primary plane.

3. An exterior rearview mirror assembly as set forth in claim 1 wherein said spotting mirror is rearward of said primary plane.

4. An exterior rearview mirror assembly for a motor vehicle, said exterior rearview mirror assembly comprising:

a bracket fixedly secured to the motor vehicle;

a mirror casing secured to said bracket, said mirror casing defining a primary opening;

a primary mirror disposed within said primary opening for providing a view rearward of the motor vehicle through a primary field of view, said primary mirror defining a primary plane;

a spotting mirror spaced apart from said primary mirror, said spotting mirror extending through a secondary plane different from said primary plane;

wherein said primary mirror and said spotting mirror are supported on a mirror backing plate, and wherein said primary mirror is supported at a first portion of said mirror backing plate and said spotting mirror is supported at a second portion of said mirror backing plate;

a divider of said mirror backing plate extending between said primary mirror and said spotting mirror to separate said primary and secondary mirrors visually;

wherein said primary mirror comprises one of (a) a generally flat glass substrate having a surface coated with a metallic reflector coating and (b) a generally flat polymeric substrate having a thin glass element applied to a surface thereof and with an opposing surface thereof having a reflecting layer applied thereto;

wherein said divider extends from said mirror backing plate and demarcates said first portion of said mirror backing plate from said second portion of said mirror backing plate;

wherein said first portion of said mirror backing plate, said second portion of said mirror backing plate and said divider are commonly injection molded to form said mirror backing plate; and

wherein, when supported at said second portion of said mirror backing plate, said spotting mirror is tilted downwardly with respect to said primary mirror at an angle in a range of about 0.75 degrees to about 5 degrees.

5. An exterior rearview mirror assembly as set forth in claim 4 wherein said spotting mirror is forward of said primary plane.

6. An exterior rearview mirror assembly as set forth in claim 4 wherein said spotting mirror is rearward of said primary plane.

7. An exterior rearview mirror assembly for a motor vehicle, said exterior rearview mirror assembly comprising:

a bracket fixedly secured to the motor vehicle;

a mirror casing secured to said bracket, said mirror casing defining a primary opening;

a primary mirror disposed within said primary opening for providing a view rearward of the motor vehicle through a primary field of view, said primary mirror defining a primary plane;

a spotting mirror spaced apart from said primary mirror, said spotting mirror extending through a secondary plane different from said primary plane;

wherein said spotting mirror is at an angle relative to said primary mirror;

wherein said primary mirror and said spotting mirror are supported on a mirror backing plate, and wherein said primary mirror is supported at a first portion of said mirror backing plate and said spotting mirror is supported at a second portion of said mirror backing plate;

a divider of said backing plate extending between said primary mirror and said spotting mirror to separate said primary and secondary mirrors visually;

wherein said primary mirror comprises one of (a) a generally flat glass substrate having a surface coated with a metallic reflector coating and (b) a generally flat polymeric substrate having a thin glass element applied to a surface thereof and with an opposing surface thereof having a reflecting layer applied thereto;

wherein said divider extends from said mirror backing plate and demarcates said first portion of said mirror backing plate from said second portion of said mirror backing plate;

wherein said first portion of said mirror backing plate, said second portion of said mirror backing plate and said divider are commonly injection molded to form said mirror backing plate; and

wherein, when supported at said second portion of said mirror backing plate, said spotting mirror is tilted downwardly with respect to said primary mirror at an angle in a range of about 0.75 degrees to about 5 degrees.

8. An exterior rearview mirror assembly as set forth in claim 7 wherein said spotting mirror is forward of said primary plane.

9. An exterior rearview mirror assembly as set forth in claim 7 wherein said spotting mirror is rearward of said primary plane.

10. An exterior rearview mirror assembly as set forth in claim 7, wherein the second field of view of said spotting mirror is generally directed at least one of outwardly and downwardly with respect to the longitudinal axis of the motor vehicle when said exterior rearview mirror assembly is attached to the motor vehicle.

11. An exterior rearview mirror assembly as set forth in claim 7, wherein said spotting mirror is at an angle of at least about three degrees relative to said primary mirror.