Method and system for automatically detecting a voltage of a battery

• US 8,552,690 B2
• Filed: 11/08/2010
• Issued: 10/08/2013
• Est. Priority Date: 11/06/2009
• Status: Expired due to Fees

• Current Assignee: Precision Enterprise Limited, Rally Manufacturing Incorporated
• Original Assignee: Rally Manufacturing Incorporated
• Inventors: Garrastacho, Eddie, Chuang, Steve Tzu-Hsiung, Hussaini, Saied
• Primary Examiner(s): TSO, EDWARD H
• Application Number:
  US12/941,624
• Publication Number:
  US 20110115442A1
• Time in Patent Office: 1,065 Days
• Field of Search: 320/107, 320/128, 320/134, 320/135, 320/136, 320/155, 320/DIG.12, 320/DIG.13
• US Class Current: 320/134
• CPC Class Codes: G01R 31/388 involving voltage measurements

Abstract

Embodiments disclosed herein provide methods and systems for auto-voltage detect chargers. One disclosed method comprises the steps of determining a condition of a battery based at least in part on a measured response to a predetermined test charge; and determining a voltage rating of the battery based at least in part on the condition of the battery and a response to a precharge process.

Claims

1. A method of auto-voltage detection, comprising:

determining a condition of a battery based at least in part on a response to a predetermined test charge; and

determining a voltage rating of the battery based at least in part on the condition of the battery and a response to a precharge process.

2. The method of claim 1, further comprising measuring at least one characteristic of the battery.

3. The method of claim 2, wherein the at least one characteristic of the battery comprises a terminal voltage of the battery, a current across a battery, or a temperature of the battery.

4. The method of claim 1, wherein the condition of the battery is one of ready to be charged, charged, or faulty.

5. The method of claim 1, wherein the response to the predetermined test charge comprises an initial terminal voltage.

6. The method of claim 1, wherein the magnitude of the predetermined test charge is between 1 amp and 10 amps.

7. The method of claim 6, wherein the magnitude of the predetermined test charge is 2 amps.

8. The method of claim 1, wherein the duration of the predetermined test charge is between 0.5 seconds and 10 seconds.

9. The method of claim 8, wherein the duration of the predetermined test charge is 1 second.

10. The method of claim 1, wherein the precharge process comprises the steps of

applying a first predetermined precharge current to the battery for a first predetermined period of time;

waiting a second predetermined period of time;

applying a second predetermined precharge current to the battery for a third predetermined period of time; and

waiting a fourth predetermined period of time.

11. The method of claim 10, wherein the first predetermined period of time, the second predetermined period of time, the third predetermined period of time, and the fourth predetermined period of time are each between 15 seconds and 120 seconds.

12. The method of claim 11, wherein the first predetermined period of time, the second predetermined period of time, the third predetermined period of time, and the fourth predetermined period of time are each 120 seconds.

13. The method of claim 1, wherein the battery comprises a car battery.

14. The method of claim 1, wherein the voltage rating of the battery is 6V, 12V, or 24V.

15. The method of claim 1, further comprising charging the battery based at least in part on the voltage rating of the battery.

16. The method of claim 15, further comprising charging the battery based at least in part on at least one charging setting.

17. A method for auto-voltage detection comprising:

applying a predetermined test charge to a battery;

measuring the initial terminal voltage of the battery in response to the predetermined test charge;

determining a condition of a battery based at least in part on the voltage response;

applying a first predetermined precharge current to the battery for a first predetermined period of time;

waiting a second predetermined period of time;

applying a second predetermined precharge current to the battery for a third predetermined period of time;

waiting a fourth predetermined period of time;

determining a voltage rating of the battery based at least in part on the condition of the battery and a measured response to a precharge process; and

charging the battery based at least in part on the voltage rating of the battery.

18. The method of claim 17, wherein

the predetermined test charge has a magnitude of 2 amps and a duration of 1 second,

the first predetermined precharge current has a magnitude of 2 amps,

the first predetermined period of time is 120 seconds,

the second predetermined period of time is 30 seconds,

the second predetermined precharge current has a magnitude of 2 amps,

the third predetermined period of time is 120 seconds, and

the fourth predetermined period of time is 30 seconds.

19. A system for auto-voltage detection comprising:

a battery charger, and

a microprocessor in communication with the battery charger and configured to determine a condition of a battery based at least in part on a measured response to a predetermined test charge, and further configured to determine a voltage rating of a battery based at least in part on the condition of the battery and a response to a precharge process.

20. The system of claim 19, wherein the charging unit is configured to measure a current produced by a battery, a voltage of the battery, and a temperature of the battery.

21. The system of claim 19, wherein the precharge process comprises

applying a first predetermined precharge current to the battery for a first predetermined period of time;

waiting a second predetermined period of time;

applying a second predetermined precharge current to the battery for a third predetermined period of time; and

waiting a fourth predetermined period of time.

22. The system of claim 19, wherein the battery charger can charge at least one of a 6V battery, 12V battery, 24V battery, 48V battery, and 72V battery.

23. The system of claim 19, further comprising an input device comprising a keypad for entering a charging setting.