System and method for ground isolation detection in a vehicle

• US 8,554,500 B2
• Filed: 11/19/2010
• Issued: 10/08/2013
• Est. Priority Date: 06/11/2010
• Status: Active Grant

• Current Assignee: Deere & Company
• Original Assignee: Deere & Company
• Inventors: Schumacher, Ryan W.
• Primary Examiner(s): Huynh, Phuong
• Application Number:
  US12/949,916
• Publication Number:
  US 20110307196A1
• Time in Patent Office: 1,054 Days
• Field of Search: 702 58- 60, 702/64, 702/65, 702/75, 702/81, 702/82, 702182-188
• US Class Current: 702/58
• CPC Class Codes: G01R 31/007 using microprocessors or computers
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults

Abstract

A first amplifier is arranged to receive a first signal from a first bus terminal. A second amplifier is configured to receive a second signal from a second bus terminal. An inverter input of an inverter is coupled to the output of the first amplifier. An input or inputs of an analog-to-digital converter are coupled to an inverter output of the inverter and the output of the second amplifier. The analog-to-digital converter is capable of producing a digital signal representative of the signals received from the first bus terminal and the second bus terminal. A data processor is capable of receiving an output of the analog-to-digital converter. The data processor is configured to apply one or more frequency domain transforms to the digital signal. The data processor identifies a circuit location of the ground fault or degraded isolation, a type of ground fault, or both based on the application of the frequency domain transform.

Claims

1. A system for detecting a ground fault or degraded isolation between a bus terminal and ground or a chassis reference on a vehicle, the system comprising:

a first bus terminal isolated from ground and the chassis reference during normal operation of the vehicle;

a second bus terminal isolated from ground and the chassis reference during normal operation of the vehicle;

a first amplifier for receiving a first signal from the first bus terminal;

a second amplifier for receiving a second signal from the second bus terminal;

an inverter input of an inverter coupled to an output of the first amplifier;

an analog-to-digital converter input of an analog-to-digital converter coupled to an inverter output of the inverter and an output of the second amplifier; and

a data processor capable of receiving outputted digital data of the analog-to-digital converter, the data processor configured to apply a frequency domain transform to the digital data of the first bus terminal and the second bus terminal;

the data processor identifying at least one of a circuit location of the ground fault or degraded isolation and a type of ground fault or degraded isolation based on the application of the frequency domain transform to the digital data.

2. The system according to claim 1 wherein the data processor identifies a wiring harness fault as the ground fault where the data processor determines that the ground fault or the degraded isolation occurred at a frequency of approximately zero or as a direct-current short circuit.

3. The system according to claim 1 wherein the data processor identifies a motor winding fault as the ground fault where the data processor determines that the ground fault or the degraded isolation occurred within a range of a switching frequency of an electrical motor.

4. The system according to claim 1 wherein the data processor identifies a motor winding fault as the ground fault or the degraded isolation where the data processor determines that a ground fault or the degraded isolation occurred within the range of approximately one-thousand Hertz to approximately six thousand Hertz.

5. The system according to claim 1 wherein the first amplifier and the second amplifier each comprise an operational amplifier.

6. The system according to claim 1 further comprising:

a first input resistor coupled between the first bus terminal and an input of the first amplifier;

a second input resistor coupled between the second bus terminal and an input of the second amplifier;

a first feedback resistor connected between the input of the first amplifier and its output to adjust a first gain for the first amplifier; and

a second feedback resistor connected between the input of the second amplifier and its output to adjust a second gain for the second amplifier, such that the first gain and the second gain are substantially equal.

7. The system according to claim 1 wherein the frequency domain transform comprises a fast Fourier transform.

8. The system according to claim 1 further comprising:

the data processor distinguishes a ground fault or degraded isolation associated with a wiring harness short with a ground fault or degraded isolation associated with a direct-current motor short based upon application of at least one of a Fourier transform, a discrete time Fourier transform, a fast Fourier transform, a Z-transform, and a Laplace transform;

as the frequency domain transform

the data processor is arranged to generate a diagnostic code associated with the distinguished ground fault or the degraded isolation.

9. The system according to claim 1 further comprising:

the data processor distinguishes a ground fault or degraded isolation associated with an electrical leakage current or short circuit between a ground or a chassis reference and the first bus terminal and a ground fault associated with an electrical leakage current or short circuit between a ground or a chassis reference and the second bus terminal;

the data processor is arranged generates a diagnostic code associated with the distinguished ground fault or the degraded isolation.

10. The system according to claim 1 further comprising:

a data storage device;

a reference profile stored in the data storage device;

the data processor comparing an observed profile, formed by the application or results of the frequency domain transform to the digital data, to determine if the observed profile matches the reference profile; and

the data processor generating a diagnostic code or other data message associated with the particular degraded isolation or particular ground fault associated with the reference profile for a match between the observed profile and the reference profile.

11. The system according to claim 1 wherein the data processor identifies a converter as the ground fault or the degraded isolation where the data processor determines that the ground fault occurred within a signature frequency range, indicative of alternating current present on at least one of the first bus terminal and the second bus terminal.

12. A method for detecting a ground fault between a first bus terminal, a second bus terminal and ground or chassis reference on a vehicle, the method comprising:

receiving a first signal from the first bus terminal via an input of the first amplifier;

receiving a second signal from the second bus terminal via an input of the second amplifier;

establishing a gain of the first amplifier and the second amplifier;

inverting an output of the first amplifier;

converting the inverted output and the output of the second amplifier into a digital signal;

applying a frequency domain transform to the digital signal, representative of the first and second signals received on the first bus terminal and the second bus terminal; and

identifying, by a data processor, at least one of a circuit location of the ground fault or degraded isolation, and a type of ground fault or degraded isolation based on the application of the frequency domain transform to the group of samples of measurements.

13. The method according to claim 12 where the identifying further comprises:

identifying a wiring harness fault as the ground fault or the degraded isolation where the data processor determines that the ground fault or the degraded isolation occurred at a frequency of approximately zero or as a direct current short circuit.

14. The method according to claim 12 where the identifying further comprises:

identifying a motor winding fault as the ground fault or the degraded isolation where the data processor determines that a ground fault or the degraded isolation occurred within a range of a switching frequency of an electrical motor.

15. The method according to claim 12 where the identifying further comprises:

identifying a motor winding fault as the ground fault or the degraded isolation where the data processor determines that the ground fault or the degraded isolation occurred within the range of approximately one-thousand Hertz to approximately six thousand Hertz.

16. The method according to claim 12 wherein the frequency domain transform comprises a fast Fourier transform.

17. The method according to claim 12 further comprising:

distinguishing a ground fault or degraded isolation associated with a wiring harness short with a ground fault associated with a direct current motor short based upon application of at least one of a Fourier transform, a discrete time Fourier transform, a fast Fourier transform, a Z-transform, and a Laplace transform;

as the frequency domain transform; and

generating a diagnostic code associated with the distinguished ground fault or the degraded isolation.

18. The method according to claim 12 further comprising:

distinguishing a ground fault or degraded isolation associated with an electrical leakage current or short circuit between a ground and the first bus terminal and a ground fault associated with an electrical leakage current or short circuit between a ground and the second bus terminal; and

generating a diagnostic code associated with the distinguished ground fault or the degraded isolation based on a reference profile stored in the data storage device;

the data processor comparing an observed profile, formed by the application or results of the frequency domain transform to the digital data, to determine if the observed profile matches the reference profile;

the data processor generating a diagnostic code or other data message associated with the particular degraded isolation or particular ground fault associated with the reference profile for a match between the observed profile and the reference profile.

19. The method according to claim 12 further comprising:

equalizing the first gain of the first amplifier and the second gain of the second amplifier by selecting values of a first feedback resistor associated with the first amplifier and a second feedback resistor associated with the second amplifier.

20. The method of claim 12 further comprising:

storing a reference profile in a data storage device capable of communication with the data processor;

comparing an observed profile, formed by the application or results of the frequency domain transform to the digital data, to determine if the observed profile matches the reference profile; and

generating a diagnostic code or other data message associated with the particular degraded isolation or particular ground fault associated with the reference profile for a match between the observed profile and the reference profile.

21. The method according to claim 12 wherein the identifying further comprises:

identifying a converter as the ground fault or the degraded isolation where the data processor determines that the ground fault occurred within a signature frequency range, indicative of alternating current present on at least one of the first bus terminal and the second bus terminal.