Footwear

• US 8,555,525 B2
• Filed: 01/18/2011
• Issued: 10/15/2013
• Est. Priority Date: 01/18/2011
• Status: Active Grant

• Current Assignee: Saucony IP Holdings LLC (Wolverine World Wide Inc.)
• Original Assignee: Saucony IP Holdings LLC (Wolverine World Wide Inc.)
• Inventors: Mahoney, Christopher J.
• Primary Examiner(s): Patterson, Marie
• Application Number:
  US13/008,659
• Publication Number:
  US 20120180335A1
• Time in Patent Office: 1,001 Days
• Field of Search: 36/25.R, 36/28, 36/29, 36/45, 36/3.R, 36/3.A, 36/3.B
• US Class Current: 36/25.R
• CPC Class Codes: A43B 13/125 characterised by the midsole or middle layer
• CPC Class Codes: A43B 13/141 with a part of the sole being flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 13/181 Resiliency achieved by the structure of the sole
• CPC Class Codes: A43B 13/186 Differential cushioning region, e.g. cushioning located under the ball of the foot resilient heel not included in the sole A43B21/26; resilient supports for the heel of the foot A43B21/32
• CPC Class Codes: A43B 23/027 with a part of the upper particularly flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 7/144 situated under the heel, i.e. the calcaneus bone
• CPC Class Codes: A43B 7/1445 situated under the midfoot, i.e. the second, third or fourth metatarsal
• CPC Class Codes: A43B 7/149 Pads, e.g. protruding on the foot-facing surface

Abstract

A footwear article includes an upper assembly attached to a sole. The upper assembly includes an enclosure defining a foot receiving void and a flex feature disposed on a medial portion of the upper assembly. The flex feature connects a medial forefoot portion of the enclosure to a medial heel portion of the enclosure, thus allowing the medial forefoot and medial heel portions of the enclosure to move relative to each other. The sole assembly includes a midsole disposed on an outsole. The midsole defines voids of different depths. The voids are arranged to provide relatively greater cushioning and bendability within at least one of a metatarsus portion and a calcaneus portion of the midsole.

Claims

1. A midsole for an article of footwear, the midsole comprising a midsole body defining voids of different depths, the voids arranged to provide relatively greater cushioning and bendability within at least one of a metatarsus portion and a calcaneus portion of the midsole body;

wherein voids defined in the metatarsus portion of the midsole body have at least one of a larger cross-sectional area and a deeper depth than voids defined in a heel portion of the midsole body.

2. The midsole of claim 1, wherein the voids are arranged in a two-dimensional area.

3. The midsole of claim 2, wherein the voids envelop at least 50% of a surface area of a top surface of the midsole body.

4. The midsole of claim 3, wherein the voids define at least one of a square, polygonal, and circular cross-sectional shape.

5. The midsole of claim 1, wherein voids defined in the metatarsus portion of the midsole body have at least one of a larger cross-sectional area and a deeper depth than voids defined in an arch portion.

6. A midsole for an article of footwear, the midsole comprising a midsole body defining voids of different depths, the voids arranged to provide relatively greater cushioning and bendability within at least one of a metatarsus portion and a calcaneus portion of the midsole body;

wherein voids defined in the metatarsus and calcaneus portions of the midsole body have at least one of a larger cross-sectional area and a deeper depth than any remaining voids defined by the midsole body.

7. The midsole of claim 6, wherein voids defined near a periphery of the midsole body have a shallower depth than any remaining voids defined by the midsole body.

8. The midsole of claim 7, wherein voids defined in a phalanges portion and an arch portion of the midsole body have a cross-sectional area of between about 4 mm² and about 25 mm².

9. The midsole of claim 6, wherein voids defined in the metatarsus and calcaneus portion of the midsole body have a depth of between about 4 mm and about 10 mm and voids defined in a phalanges portion and an arch portion of the midsole body have a depth of between about 1 mm and about 5 mm.

10. The midsole of claim 6, wherein voids defined in the metatarsus and calcaneus portions of the midsole body have a depth of between about 45% and 90% a thickness of the midsole body.

11. A midsole for an article of footwear, the midsole comprising a midsole body defining voids of different depths, the voids arranged to provide relatively greater cushioning and bendability within at least one of a metatarsus portion and a calcaneus portion of the midsole body;

wherein midsole body defines a two-dimensional array of voids each having a substantially square cross-sectional shaped in a top surface of the midsole body, the array having first and second perpendicular axes, both arranged to form an angle of about 45′

with respect to a transverse axis of the midsole, voids defined in the metatarsus portion having a relatively deeper depth than voids defined by other portions of the midsole body.

12. An upper for an article of footwear, the upper comprising:

a mesh enclosure having an inner layer connected to an outer layer by linking filaments, the outer layer defining apertures, apertures defined in a forefoot portion of the upper having a size relatively larger size than apertures defined in a heel portion of the upper; and

a flex feature disposed on a medial portion of the upper and connecting a medial forefoot portion of the enclosure to a medial heel portion of the enclosure, the flex feature allowing the medial forefoot and medial heel portions of the enclosure to move relative to each other.

13. The upper of claim 12, wherein apertures defined by the outer enclosure layer in the forefoot portion of the upper have a diameter at least 25% larger than a diameter of apertures defined by the outer enclosure layer in the heel portion of the upper.

14. The upper of claim 12, wherein the apertures defined by the outer enclosure layer gradually transition in size between the forefoot and heel portions of the upper.

15. The upper of claim 12, wherein the apertures envelop at least 45% of the outer enclosure layer.

16. The upper of claim 12, wherein the mesh enclosure has a relatively tighter construction in the heel portion than the forefoot portion of the upper.

17. The upper of claim 16, wherein the construction of the mesh enclosure gradually transitions in tightness between the forefoot and heel portions of the upper.

18. The upper of claim 12, wherein the flex feature extends from a bottom sole edge of the upper to a lacing region of the upper.

19. The upper of claim 12, wherein a longitudinal axis of the flex feature is arranged at an angle of between about 30°

and about 90°

with respect to a ground contact surface of a sole attached to the upper.

20. The upper of claim 12, wherein the flex feature defines an arcuate shape.

21. The upper of claim 12, wherein the flex feature comprises a stretchable material.

22. The upper of claim 12, wherein the flex feature has a width in a direction along the surface of the enclosure of between about 2 mm and about 2 cm.

23. The upper of claim 12, wherein lateral and medial portions of the enclosure define corresponding lateral and medial clefts extending from a tongue opening defined by the enclosure and separating forward and heel portions of a lacing region of the upper, the clefts allowing the forward and heel portions of the lacing region of the upper to move with respect to each other.

24. The upper of claim 23, wherein the medial cleft extends from the tongue opening to a sole attached to the upper, separating the medial forefoot and medial heel portions of the enclosure, the flex feature connecting the separated medial forefoot and medial heel portions of the enclosure.

25. The upper of claim 24, wherein the flex feature terminates outside of the lacing region of the upper.

26. The upper of claim 12, further comprising a molded foam insert disposed about a foot opening defined by the enclosure, the molded foam insert defining embossed features arranged to anatomically fit a received foot.

27. A footwear article comprising:

an upper assembly comprising;

an enclosure defining a foot receiving void; and

a flex feature disposed on a medial portion of the upper assembly and connecting a medial forefoot portion of the enclosure to a medial heel portion of the enclosure, the flex feature allowing the medial forefoot and medial heel portions of the enclosure to move relative to each other; and

a sole assembly attached to the upper assembly, the sole assembly comprising;

an outsole; and

a midsole disposed on the outsole, the midsole defining voids of different depths, the voids arranged to provide relatively greater cushioning and bendability within at least one of a metatarsus portion and a calcaneus portion of the midsole.

28. The footwear article of claim 27, wherein the enclosure comprises a mesh having an inner layer connected to an outer layer by linking filaments, the outer layer defining apertures, wherein apertures defined in a forefoot portion of the upper assembly have a size relatively larger size than apertures defined in a heel portion of the upper assembly.

29. The footwear article of claim 28, wherein apertures defined by the outer enclosure layer in the forefoot portion of the upper have a diameter at least 25% larger than a diameter of apertures defined by the outer enclosure layer in the heel portion of the upper assembly.

30. The footwear article of claim 28, wherein the apertures defined by the outer enclosure layer gradually transition in size between the forefoot and heel portions of the upper assembly.

31. The footwear article of claim 28, wherein the apertures envelop at least 45% of the outer enclosure layer.

32. The footwear article of claim 27, wherein the enclosure comprises a mesh material has a relatively tighter construction in a heel portion of the upper assembly than a forefoot portion of the upper assembly.

33. The footwear article of claim 32, wherein the construction of the mesh enclosure gradually transitions in tightness between the forefoot and heel portions of the upper assembly.

34. The footwear article of claim 27, wherein the flex feature extends from the sole assembly to a lacing region of the upper assembly.

35. The footwear article of claim 27, wherein a longitudinal axis of the flex feature is arranged at an angle of between about 30°

and about 90°

with respect to a ground contact surface of the sole assembly.

36. The footwear article of claim 27, wherein the flex feature defines an arcuate shape.

37. The footwear article of claim 27, wherein the flex feature comprises a stretchable material.

38. The footwear article of claim 27, wherein the flex feature has a width in a direction along the surface of the enclosure of between about 2 mm and about 2 cm.

39. The footwear article of claim 27, wherein lateral and medial portions of the enclosure define corresponding lateral and medial clefts extending from a tongue opening defined by the enclosure and separating forward and heel portions of a lacing region of the upper, the clefts allowing the forward and heel portions of the lacing region of the upper to move with respect to each other.

40. The footwear article of claim 39, wherein the medial cleft extends from the tongue opening to the sole assembly, separating the medial forefoot and medial heel portions of the enclosure, the flex feature connecting the separated medial forefoot and medial heel portions of the enclosure.

41. The footwear article of claim 40, wherein the flex feature terminates outside of the lacing region of the upper.

42. The footwear article of claim 27, further comprising a molded foam insert disposed about a foot opening defined by the enclosure, the molded foam insert defining embossed features arranged to anatomically fit a received foot.

43. The footwear article of claim 27, wherein the voids are arranged in a two-dimensional area.

44. The footwear article of claim 27, wherein the voids envelop at least 50% of a surface area of a top surface of the midsole.

45. The footwear article of claim 27, wherein voids defined in the metatarsus portion of the midsole have at least one of a larger cross-sectional area and a deeper depth than voids defined in a heel portion of the midsole.

46. The footwear article of claim 27, wherein voids defined in the metatarsus portion of the midsole have at least one of a larger cross-sectional area and a deeper depth than voids defined in a phalanges portion of the midsole.

47. The footwear article of claim 27, wherein voids defined in the metatarsus portion of the midsole have at least one of a larger cross-sectional area and a deeper depth than voids defined in at least one of a phalanges portion, an arch portion, and the calcaneus portion of the midsole.

48. The footwear article of claim 27, wherein voids defined in the calcaneus portion of the midsole have at least one of a larger cross-sectional area and a deeper depth than voids defined in the metatarsus portion of the midsole.

49. The footwear article of claim 27, wherein voids defined in the metatarsus and calcaneus portions of the midsole have at least one of a larger cross-sectional area and a deeper depth than any remaining voids defined by the midsole.

50. The footwear article of claim 27, wherein voids defined near a periphery of the midsole have at least one of a smaller cross-sectional area and a shallower depth than any remaining voids defined by the midsole.

51. The footwear article of claim 27, wherein voids defined in the metatarsus and calcaneus portions of the midsole have a cross-sectional area of between about 4 mm² and about 100 mm²;

and voids defined in a phalanges portion and an arch portion of the midsole have a cross-sectional area of between about 4 mm² and about 25 mm².

52. The footwear article of claim 27, wherein voids defined in the metatarsus and calcaneus portion of the midsole have a depth of between about 4 mm and about 10 mm and voids defined in a phalanges portion and an arch portion of the midsole have a depth of between about 1 mm and about 5 mm.

53. The footwear article of claim 27, wherein voids defined in the metatarsus and calcaneus portions of the midsole have a depth of between about 45% and 90% a thickness of the midsole.

54. The footwear article of claim 27, wherein the midsole defines a two-dimensional array of voids each having a substantially square cross-sectional shape in a top surface of the midsole, the array having first and second perpendicular axes, both arranged to form an angle of about 45°

with respect to a transverse axis of the midsole, voids defined in the metatarsus portion having a relatively deeper depth than voids defined by other portions of the midsole.