Start system for a combustion engine of a vehicle

• US 8,555,844 B2
• Filed: 04/07/2010
• Issued: 10/15/2013
• Est. Priority Date: 04/03/2009
• Status: Expired due to Fees

• Current Assignee: DTI Group BV
• Original Assignee: DTI Group BV
• Inventors: Van Druten, Roell Marie, Vroemen, Bas Gerard, Serrarens, Alexander Franciscus Anita
• Primary Examiner(s): SOLIS, ERICK R
• Application Number:
  US13/262,777
• Publication Number:
  US 20120090569A1
• Time in Patent Office: 1,287 Days
• Field of Search: 123/179.25, 123/179.22, 180/65.22, 180/65.285
• US Class Current: 123/179.22
• CPC Class Codes: B60K 2006/268 Electric drive motor starts the engine, i.e. used as starter motor
• CPC Class Codes: B60K 6/105 the accumulator being a flywheel
• CPC Class Codes: B60K 6/26 characterised by the motors or the generators
• CPC Class Codes: B60K 6/365 with the gears having orbital motion
• CPC Class Codes: B60K 6/387 Actuated clutches, i.e. clutches engaged or disengaged by electric, hydraulic or mechanical actuating means
• CPC Class Codes: B60K 6/48 Parallel type
• CPC Class Codes: F02N 11/0814 comprising means for controlling automatic idle-start-stop
• CPC Class Codes: F02N 15/02 Gearing between starting-engines and started engines; Engagement or disengagement thereof
• CPC Class Codes: F02N 15/022 the starter comprising an intermediate clutch
• CPC Class Codes: F02N 5/04 of inertia type
• CPC Class Codes: Y02T 10/62 Hybrid vehicles

Abstract

A drive mechanism 1 comprises a combustion engine 3 and a start system 5 which has an output 7 that is connected to a camshaft 9 of the combustion engine. The start system further includes a flywheel 11 and connecting means connecting the flywheel to the output. The connecting means comprise a clutch 13 and a gear reduction 15.

The start system 5 further includes a drive source 17 formed by an electromotor which is directly connected to the flywheel 11 or which is connected to the connecting means between the clutch 13 and the flywheel 11. The maximum power that can be delivered by the drive source 17 is just sufficient to maintain the flywheel at the proper r.p.m. If the drive source 17 is turned on, it thus delivers just sufficient power to maintain the flywheel at the proper r.p.m. The maximum power of the drive source is in this case 50 W.

Claims

1. A start system for a combustion engine of a vehicle the combustion engine having a drive shaft, the start system comprising:

an output adapted to be operably engaged with the drive shaft of the combustion engine;

a clutch;

connector connecting the clutch to the output, a flywheel unit comprising;

a further output connected to the clutch;

a flywheel; and

a further connector connecting the flywheel to the further output;

a drive source connected to the flywheel unit which drive source, if turned on, delivers sufficient power to have the flywheel maintain its speed; and

wherein the connector comprises;

a gear reduction; and

a further clutch between the gear reduction and the output and arranged as a centrifugal decoupling which decouples beyond a certain speed, or as a freewheel clutch, or a freewheel bearing.

2. The start system of claim 1, wherein the connector further comprises a further gear reduction.

3. The start system of claim 1, further comprising a further freewheel clutch or further freewheel bearing positioned parallel to the clutch and the gear reduction.

4. The start system of claim 3, characterised in that a freewheel clutch or freewheel bearing is positioned parallel to the clutch and the further gear reduction.

5. The start system as claimed in claim 1, wherein the clutch and the gear reduction or the further gear reduction are preferably formed by a brake and a planetary gear set comprising at least three rotational members, of which a first rotational member is connected to the output, a second rotational member is connected to the flywheel, and a third rotational member is connected to the brake.

6. The start system of claim 5, wherein the brake is formed by the drive source which is arranged as an electromotor.

7. The start system of claim 5, wherein the brake is formed by an electromotor and/or a generator.

8. The start system of claim 7, wherein the flywheel is formed by a rotor of the electromotor and/or the generator, or wherein the flywheel is connected thereto.

9. The start system of claim 7, further comprising a further brake coupled to the electromotor and/or the generator or to the flywheel.

10. The start system of claim 1, wherein the brake or clutch is open in a non-actuated state and is kept open by means of a spring or centrifugal element.

11. The start system of claim 1, wherein the centrifugal decoupling is combined with the clutch that can be actively actuated.

12. A drive mechanism for a vehicle comprising:

a combustion engine having a crankshaft;

a start system comprising;

an output connected to the crankshaft of the combustion engine;

a clutch;

connecting means connecting the clutch to the output;

a flywheel unit comprising;

a further output connected to the clutch;

a flywheel; and

further connecting means connecting the flywheel to the further output,

a drive source connected to the flywheel unit which drive source, if turned on,

delivers sufficient power to have the flywheel maintain its speed;

wherein the connecting means comprises;

a gear reduction; and

a further clutch between the gear reduction and the output and arranged as a centrifugal decoupling which decouples beyond a certain speed, or as a freewheel clutch, or a freewheel bearing.

13. The drive mechanism as claimed in claim 12, characterised in that the combustion engine comprises a multi-V belt, as well as a pulley conveying the multi-V belt and connected to an end of the crankshaft, the output of the start system being connected to said end of the crankshaft.

14. The drive mechanism as claimed in claim 13, characterised in that the output of the start system is connected to a further pulley which is connected to the crankshaft via the multi-V belt.

15. The drive mechanism as claimed in claim 13, characterised in that the output of the start system is connected to the end of the crankshaft of the combustion engine via an additional pulley transmission.