Arc based adaptive control system for an electrosurgical unit

• US 8,556,890 B2
• Filed: 12/14/2009
• Issued: 10/15/2013
• Est. Priority Date: 04/24/2006
• Status: Active Grant

• Current Assignee: Covidien AG (Medtronic Plc)
• Original Assignee: Covidien AG (Medtronic Plc)
• Inventors: Wham, Robert H.
• Primary Examiner(s): Peffley, Michael
• Assistant Examiner(s): HUPCZEY, JR, RONALD JAMES
• Application Number:
  US12/637,153
• Publication Number:
  US 20100094275A1
• Time in Patent Office: 1,401 Days
• Field of Search: 606/32, 606 34- 35, 606 37- 42, 606 45- 52
• US Class Current: 606/34
• CPC Class Codes: A61B 18/1206 Generators therefor
• CPC Class Codes: A61B 2018/00726 Duty cycle
• CPC Class Codes: A61B 2018/00875 Resistance or impedance
• CPC Class Codes: A61B 2018/1213 creating an arc

Abstract

A system and method for performing electrosurgical procedures are disclosed. The system includes an electrosurgical generator adapted to supply electrosurgical energy to tissue in form of one or more electrosurgical waveforms having a crest factor and a duty cycle. The system also includes sensor circuitry adapted to measure impedance and to obtain one or more measured impedance signals. The sensor circuitry is further adapted to generate one or more arc detection signals upon detecting an arcing condition§. The system further includes a controller adapted to generate one or more target control signals as a function of the measured impedance signals and to adjust output of the electrosurgical generator based on the arc detection signal. An electrosurgical instrument is also included having one or more active electrodes adapted to apply electrosurgical energy to tissue.

Claims

1. A method for controlling an electrosurgical generator, the method comprising the steps of:

measuring impedance to obtain at least one measured impedance signal;

filtering the at least one measured impedance signal through a high pass filter to obtain an absolute value thereof; and

filtering the absolute value of the at least one measured impedance signal through a low pass filter to obtain at least one arc detection signal; and

adjusting output of the electrosurgical generator based on the at least one arc detection signal.

2. A method according to claim 1, further comprising the step of:

scaling the at least one arc detection signal according to a scale representing level of arcing.

3. A method according to claim 1, wherein the step of adjusting output of the electrosurgical generator further comprises:

supplying electrosurgical energy from an electrosurgical generator to tissue in form of at least one electrosurgical waveform having a crest factor and a duty cycle;

generating at least one target control signal as a function of the at least one measured impedance signal; and

adjusting the output of the electrosurgical generator by generating at least one target control signal as a function of an average impedance value.

4. A method according to claim 3, wherein the step of adjusting output of the electrosurgical generator further comprises:

adjusting at least one of the crest factor and the duty cycle of the at least one waveform.

5. An electrosurgical generator:

sensor circuitry configured to measure impedance and to obtain at least one measured impedance signal;

a high pass filter configured to filter the at least one measured impedance signal to obtain an absolute value thereof;

a low pass filter configured to filter the absolute value of the at least one measured impedance signal to obtain the at least one arc detection signal; and

a controller configured to adjust output of the electrosurgical generator based on the at least one arc detection signal.

6. An electrosurgical generator according to claim 5, wherein the controller is further configured to generate at least one target control signal as a function of the at least one measured impedance signal.

7. An electrosurgical generator according to claim 5, wherein the controller is further configured to generate at least one target control signal as a function of an average impedance value.

8. An electrosurgical generator according to claim 5, further comprising an RF output stage configured to supply electrosurgical energy to tissue in form of at least one electrosurgical waveform having a crest factor and a duty cycle.

9. An electrosurgical generator according to claim 8, wherein the controller is configured to adjust a crest factor and a duty cycle of the at least one waveform to control the output of the RF output.

10. An electrosurgical generator according to claim 5, wherein the at least one arc detection signal is scaled to represent the level of arcing.

11. An electrosurgical system comprising:

an electrosurgical generator configured to supply electrosurgical energy to tissue;

sensor circuitry configured to measure impedance and to obtain at least one measured impedance signal;

a high pass filter configured to filter the at least one measured impedance signal to obtain an absolute value thereof;

a low pass filter configured to filter the absolute value of the at least one measured impedance signal to obtain at least one arc detection signal;

a controller configured to adjust output of the electrosurgical generator based on the at least one arc detection signal; and

an electrosurgical instrument including at least one active electrode configured to apply electrosurgical energy to tissue.

12. An electrosurgical system according to claim 11, wherein the at least one arc detection signal is scaled to represent the level of arcing.

13. An electrosurgical system according to claim 11, wherein the controller is further configured to generate at least one target control signal as a function of the at least one measured impedance signal.

14. An electrosurgical system according to claim 11, wherein the controller is further configured to generate at least one target control signal as a function of an average impedance value.

15. An electrosurgical system according to claim 11, wherein the electrosurgical generator is configured to supply electrosurgical energy to tissue in form of at least one electrosurgical waveform having a crest factor and a duty cycle.

16. An electrosurgical system according to claim 15, wherein the controller is configured to adjust a crest factor and a duty cycle of the at least one waveform to control the output of the RF output.