Heated hand grips

• US 8,558,140 B2
• Filed: 08/04/2008
• Issued: 10/15/2013
• Est. Priority Date: 09/07/2007
• Status: Active Grant

• Current Assignee: ZF Friedrichshafen AG (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Original Assignee: ZF Friedrichshafen AG (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Inventors: Hazlett, James C., Fitzgerald, Richard W., Anaya Perea, Manuel
• Primary Examiner(s): Yuen, Henry
• Assistant Examiner(s): WASAFF, JOHN SAMUEL
• Application Number:
  US12/185,374
• Publication Number:
  US 20090065491A1
• Time in Patent Office: 1,898 Days
• Field of Search: 745511-5519, 745/27, 219/202, 219/204, 219/466.1
• US Class Current: 219/204
• CPC Class Codes: B62J 33/00 Arrangements for warming riders specially adapted for cycles
• CPC Class Codes: B62K 21/26 Handlebar grips twist grips B62K23/04
• CPC Class Codes: B62K 23/04 Twist grips
• CPC Class Codes: H05B 2203/013 Heaters using resistive films or coatings
• CPC Class Codes: H05B 2203/017 Manufacturing methods or apparatus for heaters
• CPC Class Codes: H05B 3/286 the insulating material being an organic material, e.g. plastic
• CPC Class Codes: Y10T 74/20636 Detents
• CPC Class Codes: Y10T 74/2078 Handle bars
• CPC Class Codes: Y10T 74/20828 Handholds and grips

Abstract

Heated hand grips for motorcycles or other applications, such as snowmobiles, are disclosed. The hand grips enable better control and comfort for the user. The hand grips described herein have a better design for mounting on the handle bars, allowing for a better seal against ingress of moisture and for sturdier mounting of the control circuitry. The control circuitry itself is simplified, and the control knob has built-in detents for more tactile feedback to the user. The heated elements themselves include a temperature sensor for simplified wiring and immediate feedback.

Claims

1. A heated hand grip, comprising:

an inner housing having a mounting aperture, an outer side pocket comprising a recess configured to hold control wires and an interface;

a printed circuit board for mounting within the inner housing and including a potentiometer for mounting in the mounting aperture and directly to the printed circuit board;

a bezel configured for mounting to a handlebar and also configured for mounting to the inner housing;

a control knob for mounting to the bezel;

a resistive heating element for at least one hand grip operatively connected to the printed circuit board; and

a control circuit mounted on the printed circuit board for controlling power to the resistive heating element.

2. The heated hand grip according to claim 1, further comprising a detent that provides tactile feedback to a user when the control knob is rotated.

3. The heated hand grip according to claim 1, wherein the resistive heating element comprises heating element traces mounted on a non-conductive thin polymer film or reinforced non-conductive polymer composite forming a heating pad, the heating pad mounted within the hand grip.

4. The heated hand grip according to claim 1, further comprising a temperature sensor mounted adjacent the resistive heating element.

5. The heated hand grip according to claim 1, further comprising a tortuous path for ingress of moisture formed by the control knob, the bezel and the inner housing, and by at least two seals between the control knob and the bezel and between the bezel and the housing.

6. The heated hand grip according to claim 1, further comprising a shock-absorbing layer between the printed circuit board and the inner housing.

23. The heated hand grip according to claim 1, further comprising a detent that provides tactile feedback comprises two rollers and two springs between the bezel and the control knob.

24. The heated hand grip according to claim 1, further comprising a detent that provides tactile feedback comprises two points of contact between the bezel and the control knob.

7. A heated hand grip, comprising:

an inner housing having a mounting aperture, an outer side pocket comprising a recess configured to hold control wires and an interface;

a printed circuit board for mounting within the inner housing, the circuit board further comprising a potentiometer for controlling a heat setting for the hand grip, the potentiometer mounted in the mounting aperture and also mounted directly to the circuit board;

a bezel configured for mounting to a handlebar and also configured for mounting to the inner housing;

a control knob for mounting to the bezel, wherein the bezel and the knob further comprise a detent mounted for providing a tactile feedback to a user when the control knob is rotated;

a resistive heating element mounted to at least one hand grip and operatively connected to the printed circuit board; and

a control circuit mounted on the printed circuit board for controlling power to the resistive heating element.

8. The heated hand grip according to claim 7, wherein the detent comprises at least one roller and one spring.

9. The heated hand grip according to claim 8, wherein the detent comprises a leaf spring with a bend or a roller on one of the bezel and the knob and an interface for the bend or the roller on the other of the bezel and the knob.

10. The heated hand grip according to claim 7, wherein the control circuit comprises a comparator and two resistive circuits operably connected to the comparator.

11. The heated hand grip according to claim 7, further comprising matching snap fit connectors on the control knob and the bezel.

12. A heated hand grip, comprising:

an inner housing having a mounting aperture, an interface, an inner shelf and an outer side pocket comprising a recess configured to hold control wires;

a printed circuit board for mounting within the inner housing on the shelf and including a potentiometer for mounting in the mounting aperture and directly to the printed circuit board;

a bezel configured for mounting to a handlebar and also configured for mounting to the inner housing;

a control knob for mounting to the bezel, wherein the bezel and the knob further comprise matching snap-fit connectors;

a resistive heating element mounted to at least one hand grip and operatively connected to the printed circuit board; and

a control circuit mounted on the printed circuit board for controlling power to the resistive heating element.

13. The heated hand grip according to claim 12, further comprising a detent for providing tactile feedback to a user, the detent comprising two rollers and springs mounted between the control knob and the bezel.

14. The heated hand grip according to claim 12, wherein the control circuit comprises a comparator circuit that is configured for routing power to the resistive heating element in accordance with a setting on the control knob.

15. The heated hand grip according to claim 12, further comprising a temperature sensor mounted adjacent the resistive heating element, and wherein the control circuit is configured for routing power to the resistive heating element in accordance with a setting on the control knob and a temperature of the temperature sensor.

16. A heated hand grip, comprising:

an inner housing having a mounting aperture, an outer side pocket comprising a recess configured to hold wires, and an interface;

a printed circuit board for mounting within the housing, the printed circuit board including a potentiometer for mounting in the mounting aperture and directly to the printed circuit board;

a bezel configured for mounting to a handlebar and also configured for mounting to the inner housing;

a control knob for mounting to the bezel, wherein the bezel and the knob further comprise a detent mounted for providing a tactile feedback to a user;

a resistive heating element mounted to at least one hand grip and operatively connected to the printed circuit board; and

a control circuit mounted on the printed circuit board for controlling power to the resistive heating element, the control circuit including a temperature sensor mounted between heating element traces of the resistive heating element,

wherein the control knob, the bezel and the inner housing further comprise mounts for a first seal and a second seal, a first mount adjacent the control knob and the bezel and a second mount adjacent the bezel and the inner housing, wherein the control knob, the first seal, the bezel, the second seal and the inner housing form a tortuous path for moisture ingress.

17. The heated hand grip according to claim 16, wherein the first mount and second mount comprise grooves on the bezel.

18. The heated hand grip according to claim 16, wherein the mounts comprise grooves on at least one of the control knob, the bezel and the inner housing.

19. A method of heating a hand grip, the method comprising:

providing a heating pad that comprises heating element traces mounted on a non-conductive thin polymer film, the heating pad mounted within the hand grip;

connecting the heating pad to a control circuit, the control circuit including a circuit board and a potentiometer for controlling a heat setting for the hand grip, the potentiometer mounted directly to the circuit board and also mounted in an aperture of an inner housing of the hand grip, the inner housing comprising a recess configured to hold wires leading to and controlling the heating pad;

connecting a temperature sensor to the control circuit by mounting the temperature sensor between the heating element traces;

heating the heating pad with the control circuit; and

regulating a flow of power to the heating pad using the temperature sensor.

20. The method of claim 19, further comprising controlling a flow of power to the heating pad using a control knob and bezel on the hand grip, the control knob and bezel further comprising a detent for providing tactile feed back to a user.

21. The method of claim 19, further comprising placing a thin, soft, shock absorbing material between the printed circuit board including the control circuit and the inner housing supporting the printed circuit board.

22. The method of claim 19, further comprising mounting the control circuit within the inner housing having the mounting aperture for the potentiometer near one end of the inner housing and an interface for a bezel on a same end of the inner housing.