Cutting element apparatuses, drill bits including same, methods of cutting, and methods of rotating a cutting element

• US 8,561,728 B2
• Filed: 06/04/2012
• Issued: 10/22/2013
• Est. Priority Date: 10/11/2005
• Status: Active Grant

• Current Assignee: US Synthetic Corporation (ChampionX Corporation)
• Original Assignee: US Synthetic Corporation (ChampionX Corporation)
• Inventors: Cooley, Craig H., Sexton, Timothy N., Peterson, S. Barrett, Lund, Jeffrey, Johnson, Christopher F.
• Primary Examiner(s): Stephenson, Daniel P
• Application Number:
  US13/487,541
• Publication Number:
  US 20120234609A1
• Time in Patent Office: 505 Days
• Field of Search: 175/342, 175/383, 175/426, 175/432
• US Class Current: 175/383
• CPC Class Codes: B23B 27/12 with a continuously-rotated circular cutting edge; Holders therefor
• CPC Class Codes: E21B 10/08 Roller bits E21B10/26 takes precedence; roller core bits E21B10/06; characterised by wear resisting parts E21B10/50
• CPC Class Codes: E21B 10/55 with preformed cutting elements
• CPC Class Codes: E21B 10/567 with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
• CPC Class Codes: E21B 10/62 characterised by parts, e.g. cutting elements, which are detachable or adjustable E21B10/64 takes precedence; for roller bits E21B10/20; for augers E21B10/44
• CPC Class Codes: E21B 10/633 independently detachable

Abstract

A subterranean drilling system may include a drill string and a rotary drill bit coupled to the drill string. The rotary drill bit may include a bit body and a cutting element coupled to the bit body, with the cutting element being structured to rotate in response to torque applied to the cutting element. The system also may include a cam assembly coupled to the drill string, a cam follower assembly in contact with a cam surface of the cam assembly, and a torque-applying structure coupled to the cam follower assembly. The torque-applying structure may be configured to apply torque to the cutting element in response to relative rotation between the cam assembly and the cam follower assembly.

Claims

1. A subterranean drilling system, comprising:

a torque-generating assembly; and

a rotary drill bit, the rotary drill bit comprising;

a bit body having a plurality of pockets formed therein; and

a plurality of rotatable cutting elements, each of the plurality of rotatable cutting elements being disposed within an associated one of the plurality of pockets and being coupled to the torque-generating assembly;

wherein each of the plurality of rotatable cutting elements rotates within its associated pocket in response to torque applied by the torque-generating assembly.

2. The drilling system of claim 1, wherein the torque-generating assembly comprises at least one engaging feature that is structured to engage at least one engaging feature provided on at least one of the plurality of rotatable cutting elements.

3. A rotary drill bit for drilling a subterranean formation, the rotary drill bit comprising:

a bit body; and

a plurality of substantially cylindrical cutting elements coupled to the bit body, the plurality of substantially cylindrical cutting elements each having a central axis extending therethrough;

at least one torque-generating assembly coupled to at least one of the plurality of cutting elements, such that the at least one cutting element rotates in a first direction about its central axis in response to torque applied by the at least one torque-generating assembly, and wherein the at least one cutting element is limited from rotating in a direction opposite of the first direction.

4. The rotary drill bit of claim 3, wherein each of the plurality of cutting elements are coupled with the at least one torque generating assembly and configured to rotate in a first respective direction about their respective central axes in response to torque applied by the at least one torque-generating assembly.

5. The rotary drill bit of claim 4, wherein each of the plurality of cutting elements is limited from rotating in a direction opposite of their first respective directions.

6. The rotary drill bit of claim 3, wherein the at least one cutting element includes a superabrasive table bonded to a substrate, and wherein the at least one torque generating assembly is configured to apply torque to the substrate of the at least one cutting element.

7. The rotary drill bit of claim 3, wherein the torque-generating assembly is configured to rotate the at least, one cutting element intermittently.

8. The rotary drill bit of claim 3, wherein the first cutting element comprises a superabrasive table formed with a catalyst material, wherein at least some catalyst material has been removed from at least a portion of the superabrasive table.