Heat dissipating chassis for handheld battery operated device

• US 8,562,169 B2
• Filed: 11/30/2010
• Issued: 10/22/2013
• Est. Priority Date: 11/30/2010
• Status: Active Grant

• Current Assignee: Bayco Products Incorporated
• Original Assignee: Bayco Products Incorporated
• Inventors: Kempter, Mark
• Primary Examiner(s): Ton, Anabel
• Application Number:
  US12/956,973
• Publication Number:
  US 20120132408A1
• Time in Patent Office: 1,057 Days
• Field of Search: 362/171, 362/178, 362190-208, 362/294, 362/373
• US Class Current: 362/171
• CPC Class Codes: F21L 4/027 the light sources being a LED
• CPC Class Codes: F21V 29/70 characterised by passive heat-dissipating elements, e.g. heat-sinks
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H01M 16/00 Structural combinations of different types of electrochemical generators
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/395 Linear regulators
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A heat sink for a handheld device is found as a one piece chassis for supporting heat-producing circuits inside the device while having heat radiating surfaces outside the device. In another embodiment a battery pack control circuit under microprocessor control allows battery packs having different battery chemistries and characteristics to be interchanged in the same device without switches or adapters. Control of operating modes of the device despite changes in the battery pack including battery chemistry, state of charge, available voltage, or desired operating mode are automatic. The microprocessor measures the battery pack characteristics, using look up tables in a suitable program to adjust the circuit operating modes. The microprocessor also responds to sequential switch contact closures in setting operating modes.

Claims

1. A heat dissipating chassis for a handheld device, comprising:

a tubular body having a longitudinal axis, a first open end and a second end;

a rim having a radiating surface surrounding said first open end of said body;

said body and said rim having a circular internal cross section and a tri-lobal external shape; and

a transverse bulkhead disposed across an interior portion of said second end of said body at a right angle with said longitudinal axis;

wherein

said body, rim, and transverse bulkhead are formed as a unitary component of a single thermally conductive material.

2. The apparatus of claim 1, further comprising:

a bulkhead extension configured for supporting a second light source in thermal contact therewith and extending from and in thermal contact with said transverse bulkhead and extending away from said first open end.

3. The apparatus of claim 1, wherein said transverse bulkhead is configured for supporting a first light source in thermal contact therewith such that heat from said first light source is conducted via said heat dissipating chassis and light from said first light source is directed through said tubular body and said open first end substantially along said longitudinal axis.

4. The apparatus of claim 2, wherein said bulkhead extension is configured for supporting a second light source in thermal contact therewith such that light from said second light source is directed radially relative to said longitudinal axis.

5. The apparatus of claim 2, wherein said transverse bulkhead and bulkhead extension cooperate in supporting drive circuitry for at least one of said first light source and said second light source in thermal contact with said respective transverse bulkhead member and said bulkhead extension.

6. The apparatus of claim 1, wherein said radiating surface of said rim includes a plurality of fins in thermal conducting contact therewith.

7. The apparatus of claim 6, wherein said radiating surface of said rim includes a plurality of circumferential fins in thermal conducting contact therewith.

8. The apparatus of claim 1, wherein said tubular body is further configured for receiving a light reflecting shell within said circular internal cross section extending from said transverse bulkhead toward said rim.

9. The apparatus of claim 1, wherein said tubular body, except for said rim, is configured for insertion into a first head end of a lamp housing.

10. The apparatus of claim 4, wherein said bulkhead extension configured for supporting said second light source is oriented substantially parallel with said longitudinal axis.

11. The apparatus of claim 10, wherein said bulkhead extension includes a ramp on an underside thereof enabling said second light source to direct its beam of light in a forward direction slightly less than 90 degrees relative to said longitudinal axis.

12. The apparatus of claim 1, said tubular body further comprising:

an internal surface configured to reflect light emitted by said first light source in a direction along said longitudinal axis and away from said first open end of said body.

13. The apparatus of claim 12, wherein said internal surface includes a reflective insert shell having a reflective coating.

14. The apparatus of claim 1, wherein said transverse bulkhead occupies and is disposed across a central portion of the cross section of said second end of said tubular body.

15. The apparatus of claim 1, wherein said transverse bulkhead is configured for supporting a first heat-producing source in thermal contact therewith such that heat from said first heat-producing source is conducted via said heat dissipating chassis to be radiated therefrom.

16. The apparatus of claim 2, wherein said bulkhead extension is configured for supporting a second heat-producing source in thermal contact therewith such that heat from said second heat-producing source is conducted via said heat dissipating chassis to be radiated therefrom.

17. The apparatus of claim 2, wherein said transverse bulkhead and bulkhead extension cooperate in supporting drive circuitry for at least one of said first heat-producing source and said second heat-producing source in thermal contact with said respective transverse bulkhead member and said bulkhead extension.

18. The apparatus of claim 1, wherein said radiating surface of said rim includes a plurality of fins in thermal conducting contact therewith.