Modular implant with secured porous portion

• US 8,562,348 B2
• Filed: 07/02/2008
• Issued: 10/22/2013
• Est. Priority Date: 07/02/2008
• Status: Active Grant

• Current Assignee: Zimmer Dental Inc. (Zimvie Incorporated)
• Original Assignee: Zimmer Dental Inc. (Zimvie Incorporated)
• Inventors: Collins, Michael, Flynn, Harold C. Jr., Murray, Jane
• Primary Examiner(s): EIDE, HEIDI MARIE
• Application Number:
  US12/167,088
• Publication Number:
  US 20100003638A1
• Time in Patent Office: 1,938 Days
• Field of Search: 433172-176, 433/201.1, 433/202.1, 433/215, 433/220, 433/224, 623/16.11, 623/20.34, 623/20.36, 623/23.34, 623/23.46, 606/301, 606/306, 606/310, 606/316, 606/312, 606/328, 606/331, 606/232
• US Class Current: 433/174
• CPC Class Codes: A61C 2008/0046 Textured surface, e.g. roughness, microstructure A61C8/0013 takes precedence
• CPC Class Codes: A61C 8/0006 Periodontal tissue or bone regeneration support means for endoprosthetic bone substitute or bone graft implants A61F2/2846
• CPC Class Codes: A61C 8/0012 characterised by the material or composition, e.g. ceramics, surface layer, metal alloy use of specific materials A61K6/00
• CPC Class Codes: A61C 8/0013 with a surface layer, coating
• CPC Class Codes: A61C 8/0018 characterised by the shape
• CPC Class Codes: A61C 8/0022 Self-screwing A61C8/0028 takes precedence
• CPC Class Codes: A61C 8/0037 Details of the shape
• CPC Class Codes: A61C 8/0075 Implant heads specially designed for receiving an upper structure if separable from the implant A61C8/005
• CPC Class Codes: A61K 6/818 comprising zirconium oxide
• CPC Class Codes: A61K 6/831 comprising non-metallic elements or compounds thereof, e.g. carbon
• CPC Class Codes: A61K 6/84 comprising metals or alloys
• CPC Class Codes: A61K 6/884 comprising natural or synthetic resins

Abstract

A modular implant includes a head, an intermediate part configured to engage bone, and an initially separate anchor configured to engage the head so that at least the head and the anchor cooperatively secure the intermediate part on the implant to form the modular implant. At least one of the head, the intermediate part, and the anchor has a plurality of forms, and each form is configured to be assembled on at least one form of the other two of the head, intermediate part, and anchor. The intermediate part may include a porous metal such as tantalum.

Claims

1. A modular dental implant kit, comprising:

a head configured for supporting a dental prosthesis, the head defining a generally cylindrical apical end, the apical end having an exterior threaded portion configured for engaging bone;

an intermediate part configured for engaging bone and including a porous sleeve defining axially opposed ends and having passages through the sleeve configured for receiving bone ingrowth;

an anchor configured to engage the head so that at least the head and the anchor cooperatively secure the intermediate part to form a modular implant, the anchor defining a generally cylindrical coronal end, the coronal end having an exterior threaded portion configured for engaging bone; and

a core configured to extend axially through an interior of the porous sleeve and configured to fasten the head and anchor together such that the head and anchor abut respective opposed ends of the porous sleeve to axially encase the sleeve about the core, wherein at least one of the sleeve and the exterior threaded portions of the head and the anchor are configured to promote osseointegration of the modular implant.

2. The modular dental implant kit of claim 1, comprising a plurality of heads having a plurality of different head forms, the plurality of head forms including:

a bone-level head with a coronal end configured to be disposed at a crest of a mandible or a maxilla;

a transgingival head with a coronal section configured to extend through gingiva; and

a one-piece implant head comprising a portion configured for engaging the intermediate part and having an integral abutment formed thereon.

3. The modular dental implant kit of claim 1, comprising a plurality of heads having a plurality of different head forms and a plurality of anchors having a plurality of different anchor forms, wherein the plurality of head and anchor forms each include a different material.

4. The modular dental implant kit of claim 3, wherein each of the plurality of different head forms includes at least one of:

titanium,

zirconia,

an aesthetic material,

a composite material,

a surface coating,

micro threads,

a polished collar, and

a biological coating.

5. The modular dental implant kit of claim 3, wherein each of the plurality of head forms is configured to be assembled on at least one of the plurality of anchor forms.

6. The modular dental implant kit of claim 1, wherein the intermediate part is at least partially formed from one or more of:

a metal including niobium,

a cobalt alloy metal,

a metal including tantalum,

a ceramic,

a biological coating,

a polymer,

a resorbable filler,

a non-resorbable filler,

an organic bone graft,

a synthetic bone, and

a collagen.

7. The modular dental implant kit of claim 1, comprising a plurality of intermediate parts having a plurality of different intermediate part forms, wherein each of the intermediate part forms is configured to provide a cross-sectional shape with an outer periphery forming at least one of:

(1) a non-circular curved shape,

(2) a polygonal shape,

(3) (1) and (2), and

(4) an irregular shape having a substantially flat side and a curved side.

8. The modular dental implant kit of claim 1, wherein at least one of the head, the intermediate part, and the anchor includes an exterior surface selected from the group consisting of:

a surface configured to be easily cleaned of bacteria,

a surface configured to promote formation of an epithelial barrier,

a surface configured to promote soft tissue formation,

a surface configured to promote a soft tissue barrier,

a surface configured to promote cortical bone growth, and

a surface configured to promote cancellous bone growth.

9. The modular dental implant kit of claim 7, wherein each of the intermediate part forms includes a longitudinal taper angle.

10. The modular dental implant kit of claim 1, further comprising:

a plurality of intermediate parts, each including an intermediate part form;

a plurality of cores, each of said cores configured to extend axially from at least one of the head and the anchor; and

a locking mechanism formed on each core and configured for securing the head to the anchor,

wherein a length of each core corresponds to a length of a the corresponding intermediate part.

11. The modular dental implant kit of claim 10, further comprising a plurality of heads each including a head form and a plurality of anchors each including an anchor form, wherein at least one of the intermediate part forms, the head forms, or the anchor forms is configured to be selected for a particular examined patient site configured to receive the modular implant.

12. The modular dental implant kit of claim 11, wherein each of the plurality of intermediate forms is configured to be assembled on at least one of the plurality of head forms.

13. The modular dental implant kit of claim 1 wherein at least one of the head, the intermediate part, the core, and the anchor is customized for a particular patient.

14. The modular dental implant kit of claim 1 wherein the head is sized and configured to be assembled to the intermediate part and the anchor after the intermediate part and the anchor are implanted.

15. The modular dental implant kit of claim 1, wherein the head includes at least one of a surface coating, a roughened surface, a polished collar, a biological coating.

16. The modular dental implant kit of claim 1, wherein the head, the intermediate part, and the anchor, when assembled, are configured to define a specified coronal-apical length of the modular implant.