Reconstitution device

• US 8,562,582 B2
• Filed: 05/24/2007
• Issued: 10/22/2013
• Est. Priority Date: 05/25/2006
• Status: Active Grant

• Current Assignee: Bayer Healthcare LLC (Bayer AG)
• Original Assignee: Bayer Healthcare LLC (Bayer AG)
• Inventors: Tuckwell, Jonathan David, Dyer, Robert, Avery, Matthew Burgess, Skinner, Kevin George, Kivlin, Robert Owen, Schwan, Peter, Palmer-Felgate, John Paul, Kadamus, Chris, Wood, Lee, Arlett, Ben
• Primary Examiner(s): Zalukaeva, Tatyana
• Assistant Examiner(s): Chapman, Ginger T
• Application Number:
  US12/302,197
• Publication Number:
  US 20100168712A1
• Time in Patent Office: 2,343 Days
• Field of Search: 604/406, 138/162, 138/166, 138/167
• US Class Current: 604/406
• CPC Class Codes: A61J 1/201 having one piercing end
• CPC Class Codes: A61J 1/2051 having tap means, e.g. tap means activated by sliding
• CPC Class Codes: A61J 1/2055 having gripping means
• CPC Class Codes: A61J 1/2075 for external venting
• CPC Class Codes: A61J 1/2082 for gas filtration
• CPC Class Codes: A61J 1/2086 for fluid filtration
• CPC Class Codes: A61J 1/2096 Combination of a vial and a syringe for transferring or mixing their contents
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

A reconstitution device for storing a first component of a pharmaceutical preparation includes a receptacle, a cap having a first end secured to the receptacle, a second end, and an inner bore having a central aperture. The device further includes a stopper located between the receptacle and the cap, the stopper including a portion capable of being perforated. The device also includes a plunger secured to the second end of the cap, a locking mechanism located in the cap, and an actuating mechanism. The actuating mechanism may prevent the device from inadvertent activation.

Claims

1. A reconstitution device comprising:

a receptacle;

a cap including a first end of the cap, a second end of the cap, and an inner bore of the cap, wherein the inner bore of the cap includes a central aperture, and the first end of the cap is secured to the receptacle;

a stopper located between the receptacle and the cap, the stopper including a portion capable of being perforated;

a plunger adapted for being positioned at the second end of the cap and for being slid, within the inner bore of the cap, downward from second end of the cap towards the first end of the cap, wherein the plunger comprises a plunger shaft adapted to perforate the stopper;

a locking mechanism located in the cap and adapted to prevent return motion of the plunger after the plunger has been moved downward, wherein the locking mechanism comprises a first aperture, a second aperture, a tongue, and a tab connected to the tongue, wherein the second aperture is located within the tongue and is adapted for the plunger shaft to pass through while the plunger slides downward, and wherein the tongue is adapted to be flexed for positioning the tongue within or outside of the first aperture; and

an actuating mechanism.

2. The device of claim 1, wherein the actuating mechanism comprises a protrusion on the cap and an indentation on the plunger,

wherein the plunger is adapted to be rotated so that the protrusion aligns with the indentation, and

wherein the plunger is movable in a downward direction when the protrusion is aligned with the indentation.

3. The device of claim 2 further comprising:

a feedback mechanism that provides an indication when the plunger pierces the stopper.

4. The device of claim 3, wherein the feedback mechanism comprises a convex bump on the protrusion on the cap, and a convex bump on the indentation on the plunger.

5. The device of claim 2, further comprising:

a feedback mechanism that provides an indication when the plunger has rotated to a position at which the protrusion is aligned with the indentation.

6. The device of claim 5, wherein the feedback mechanism provides tactile feedback and audible feedback.

7. The device of claim 1, wherein the locking mechanism is a thin flexible material.

8. The device of claim 7, wherein the second aperture is coaxially aligned with the plunger shaft.

9. The device of claim 1, wherein the receptacle includes an opening surrounded by a neck for attaching to the first end of the cap, the stopper being located in the opening of the neck.

10. The device of claim 9, wherein the first end of the cap is secured to the neck of the receptacle by a crimp ring.

11. The device of claim 9, wherein the first end of the cap is secured to the receptacle by a C-clip.

12. The device of claim 1, wherein the plunger further includes a male element for receiving a second receptacle.

13. The device of claim 12, wherein the male element includes an inner bore and an outer surface including a thread.

14. The device of claim 12, wherein the second receptacle is a syringe.

15. The device of claim 13, wherein the plunger shaft includes an in-line filtering mechanism and a channel for establishing communication between an inside portion of the receptacle and the inner bore of the male element.

16. The device of claim 1, further comprising a tamper-proof mechanism.

17. The device of claim 1, further comprising a top surrounding the plunger and the cap.

18. The device of claim 1, wherein the plunger has a top surface including direction markers and alignment markers.

19. The device of claim 18, wherein the top surface comprises a dome shape.

20. The device of claim 18, wherein the top surface is angled.

21. The device of claim 1, wherein the locking mechanism is cylindrical.

22. The device of claim 1, wherein the locking mechanism is elliptical or rectangular.

23. The device of claim 1,

wherein the cap further includes an annular plate with an aperture, and

wherein an upper surface of the locking mechanism contacts the annular plate and a lower surface of the locking mechanism contacts the stopper.

24. The device of claim 1, wherein the second aperture is circular.