Offset remote center manipulator for robotic surgery

• US 8,562,594 B2
• Filed: 07/31/2012
• Issued: 10/22/2013
• Est. Priority Date: 09/30/2004
• Status: Active Grant

• Current Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Original Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Inventors: Cooper, Thomas G., Solomon, Todd R.
• Primary Examiner(s): Thomson, Bill
• Assistant Examiner(s): CRANDALL, LYNSEY P
• Application Number:
  US13/562,547
• Publication Number:
  US 20130030448A1
• Time in Patent Office: 448 Days
• Field of Search: None
• US Class Current: 606/1
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2034/305 Details of wrist mechanisms at distal ends of robotic arms
• CPC Class Codes: A61B 2090/506 using a parallelogram linkage, e.g. panthograph
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/37 Master-slave robots A61B34/35 takes precedence
• CPC Class Codes: A61B 34/71 Manipulators operated by drive cable mechanisms
• CPC Class Codes: A61B 90/361 Image-producing devices, e.g. surgical cameras
• CPC Class Codes: Y10S 901/15 Jointed arm
• CPC Class Codes: Y10T 74/20305 Robotic arm

Abstract

Medical, surgical, and/or robotic devices and systems often including offset remote center parallelogram manipulator linkage assemblies which constrains a position of a surgical instrument during minimally invasive robotic surgery are disclosed. The improved remote center manipulator linkage assembly advantageously enhances the range of instrument motion while at the same time reduces the overall complexity, size, and physical weight of the robotic surgical system.

Claims

1. An apparatus comprising:

a mounting base;

a parallelogram linkage base link having a proximal end, a distal end, and a linkage axis coupling the proximal and distal ends, the parallelogram linkage base link proximal end directly coupled to the mounting base, the parallelogram linkage base link proximal end further rotatable relative to the mounting base about a first axis, the linkage axis and the first axis intersecting at the parallelogram linkage base link proximal end;

a first link having a proximal end and a distal end, the first link proximal end directly coupled to the parallelogram linkage base link distal end;

a second link having a proximal end and a distal end, the second link proximal end directly coupled to the first link distal end, the second link constrained from rotating relative to the parallelogram linkage base; and

an instrument holder link directly coupled to the second link distal end, the instrument holder link constrained from rotating relative to the first link;

at least two directly coupled links offset from each other in different planes.

2. The apparatus of claim 1, further comprising at least one pulley and at least one flexible element coupled to the pulley that is configured to constrain shaft motion relative to the center of rotation.

3. The apparatus of claim 1, the instrument holder configured to slidably extend the surgical instrument along a longitudinal axis of the instrument holder.

4. The apparatus of claim 1, the first link housing at least one motor for driving the manipulator.

5. An apparatus comprising:

a mounting base;

a parallelogram linkage base link having a proximal end, a distal end, and a linkage axis coupling the proximal and distal ends, the parallelogram linkage base link proximal end directly coupled to the mounting base, the parallelogram linkage base link proximal end further rotatable relative to the mounting base about a first axis, the linkage axis and the first axis intersecting at the parallelogram linkage base link proximal end;

a first link having a proximal end and a distal end, the first link proximal end directly coupled to the parallelogram linkage base link distal end;

a second link having a proximal end and a distal end, the second link proximal end directly coupled to the first link distal end, the second link constrained from rotating relative to the parallelogram linkage base; and

an instrument holder link directly coupled to the second link distal end, the instrument holder link constrained from rotating relative to the first link;

wherein the second link is bent at an angle so as to provide clearance for the first link to rest on the second link.

6. The apparatus of claim 5, wherein the first link and second link are offset in different planes, and the parallelogram linkage base link and the first link are offset in different planes.

7. The apparatus of claim 5, the instrument holder configured to slidably extend the surgical instrument along a longitudinal axis of the instrument holder.

8. The apparatus of claim 5, the first link housing at least one motor for driving the manipulator.