Apparatus and method for downhole energy conversion

• US 8,564,179 B2
• Filed: 08/02/2011
• Issued: 10/22/2013
• Est. Priority Date: 08/03/2010
• Status: Active Grant

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Ochoa, Brian B., Kruspe, Thomas, Krueger, Volker
• Primary Examiner(s): Budd, Mark
• Application Number:
  US13/196,427
• Publication Number:
  US 20120032560A1
• Time in Patent Office: 812 Days
• Field of Search: 310/328, 310330-332, 310/339, 310/345
• US Class Current: 310/339
• CPC Class Codes: E21B 41/0085 Adaptations of electric power generating means for use in boreholes
• CPC Class Codes: E21B 47/18 through the well fluid , e.g. mud pressure pulse telemetry

Abstract

An apparatus for generating electrical energy in downhole tool is disclosed. In one exemplary embodiment, such apparatus includes a tubular configured to flow a fluid within the tubular and an energy conversion device at a selected location inside the tubular, wherein the energy conversion device comprises an active material configured to convert received pressure pulses in the fluid into electrical energy.

Claims

1. An apparatus for use in a wellbore, comprising:

a tubular configured to flow a fluid within the tubular that includes pressure pulses generated by a source thereof; and

an energy conversion device in the tubular, the energy conversion device including an active member configured to generate electrical energy in response to pressure pulses in the fluid, wherein the pressure pulses for generating electrical energy are generated by a modulater that is different from a telemetry modulator, the pressure pulses having at least one of a different frequency and a different amplitude than telemetry pulses.

2. The apparatus of claim 1, wherein the energy conversion device is concentric with the tubular and includes a fluid passage therethrough.

3. The apparatus of claim 2, wherein the energy conversion device includes one or more rings or sections of the rings and wherein each ring or section of the ring includes an active member and a flexible member.

4. The apparatus of claim 3, wherein the one or more rings or sections of the rings are located in a recess in the tubular.

5. The apparatus of claim 1, wherein the energy conversion device is placed at a location selected from a group consisting of:

inside a fluid passage in the tubular;

in a recess inside the tubular and at a raised portion of the tubular.

6. The apparatus of claim 1 further comprising a source for generating pressure pulses in the fluid that is selected from a group consisting of a:

mud pump at a surface location;

device in the fluid configured to generate pressure pulses in the fluid; and

device configured to add energy to the fluid to generate pressure pulses in the fluid.

7. The apparatus of claim 1, wherein the energy conversion device further includes a flexible member coupled to the active member and wherein the pressure pulses act on the flexible member to cause the active member to generate the electrical energy.

8. The apparatus of claim 7, wherein the active member includes a piezoelectric member and the flexible member includes one of:

rubber;

plastic;

a composite material, carbon fiber material; and

a metallic member.

9. The apparatus of claim 1, wherein the energy generation device includes a member selected from a group consisting of a:

cylinder;

section of a cylinder;

ring;

section of a ring;

pad;

planar member; and

hedron-shaped member.

10. The apparatus of claim 1, wherein the energy conversion device is placed at a location selected from a group consisting of:

a recess in the tubular;

an offset location from an inside of the tubular; and

a raised portion of the tubular.

11. The apparatus of claim 1, wherein the energy conversion device is configured to directly provide electrical energy to a downhole device.

12. A method for generating electrical energy downhole, comprising:

flowing a fluid within a tubular deployed in a wellbore;

generating pressure pulses in the fluid from a source thereof;

providing an energy conversion device in the tubular, the energy conversion device including an active member configured to generate electrical energy in response to pressure pulses in the fluid, wherein the pressure pulses for generating electrical energy are generated by a modulater that is different from a telemetry modulator, the pressure pulses having at least one of a different frequency and a different amplitude than telemetry pulses; and

generating electrical energy by the energy conversion device.

13. The method of claim 12, wherein providing the energy conversion device comprises providing a device that is concentric with the tubular and includes a fluid passage therethrough.

14. The method of claim 12, wherein providing the energy conversion device includes providing one or more rings or sections of rings, each such ring or section of the ring including an active member and a flexible member.

15. The method of claim 12, wherein providing the energy conversion device further comprises placing the energy conversion device at a location selected from a group consisting of:

inside a fluid passage in the tubular;

in a recess in the tubular; and

at a raised portion of the tubular.

16. The method of claim 12, wherein the source for generating pressure pulses in the fluid is selected from a group consisting of a:

mud pump at a surface location;

device in the fluid configured to generate pressure pulses in the fluid; and

device configured to add energy to the fluid to generate pressure pulses in the fluid.

17. The method of claim 12, wherein the active member includes a piezoelectric member and the flexible member includes one of:

rubber;

plastic;

a composite material, carbon fiber material; and

a metallic member.

18. The method of claim 12, wherein providing the energy generation device includes providing a device selected from a group consisting of a:

cylinder;

section of a cylinder;

ring;

section of a ring;

pad;

planar member and hedron-shaped member.

19. The method of claim 12, wherein providing the energy conversion device further comprises placing the energy conversion device at a location selected from a group consisting of:

a recess in the tubular;

inside of the tubular, and a raised portion of the tubular.

20. The method of claim 12, further comprising providing the generated electrical energy to a device downhole.