Optical multiphase flowmeter

• US 8,569,702 B2
• Filed: 02/01/2011
• Issued: 10/29/2013
• Est. Priority Date: 06/01/2006
• Status: Expired due to Fees

• Current Assignee: Weatherford Technology Holdings, LLC (Weatherford International PLC)
• Original Assignee: Weatherford/Lamb Incorporated (Weatherford International PLC)
• Inventors: Johansen, Espen S.
• Primary Examiner(s): Sung, Christine
• Application Number:
  US13/019,182
• Publication Number:
  US 20110203386A1
• Time in Patent Office: 1,001 Days
• Field of Search: 503/561, 250/266, 250/356.1
• US Class Current: 250/356.1
• CPC Class Codes: G01F 1/7086 using optical detecting arrangements
• CPC Class Codes: G01F 1/712 using auto-correlation or cross-correlation detection means
• CPC Class Codes: G01F 1/74 Devices for measuring flow of a fluid or flow of a fluent solid material in suspension in another fluid
• CPC Class Codes: G01N 21/4133 Refractometers, e.g. differential
• CPC Class Codes: G01N 21/552 Attenuated total reflection

Abstract

Method and apparatus enable direct measurement of at least one flow velocity for one or more phases within a multiphase fluid mixture flowing in a conduit. Some embodiments provide determination of actual individual phase flow rates for three phases (e.g., oil, water and gas) that are distinct from one another within the fluid mixture. A multiphase flowmeter according to embodiments of the invention includes at least two optical sensors spatially distributed along a length of the conduit and designed to detect light interactions with the fluid mixture unique to the phases such that detected time-varying signals can be processed via cross-correlation or an array processing algorithm to provide desired individual phase flow velocity for oil, water and/or gas phases. This flow velocity can be applied to phase fraction measurements, which can be obtained utilizing the same flowmeter or another separate device, to calculate the flow rates for the phases.

Claims

1. An apparatus for measuring flow of a fluid mixture in a conduit, comprising:

at least one light source for transmitting light into the fluid mixture;

first and second optical sensors disposed along the conduit and configured to detect light interactions with the fluid mixture, wherein the first optical sensor is separated by a distance in a direction of flow through the conduit from the second optical sensor, wherein the light interactions detected by the optical sensors are a measure of reflectance of the light transmitted into the fluid mixture, and wherein the light source is on a same side of the conduit as the first and second optical sensors; and

a processor coupled to receive first and second time-varying signals of the light interactions from the first and second optical sensors, respectively, wherein the processor is configured with logic to determine phase velocity of at least one phase within the fluid mixture.

2. The apparatus of claim 1, wherein the logic calculates a time delay of corresponding responses within the first and second time-varying signals.

3. The apparatus of claim 1, wherein the logic determines the phase velocity based on the distance divided by the time delay.

4. The apparatus of claim 1, wherein the optical sensors form refractometers.

5. The apparatus of claim 1, wherein each of the sensors is disposed non-intrusively outside of the conduit.

6. The apparatus of claim 1, wherein the logic is further configured to determine individual phase velocities for each of three distinct phases within the fluid mixture.

7. The apparatus of claim 1, wherein the first and second time-varying signals correspond to wavelength signals selectively responsive to the at least one phase.

8. The apparatus of claim 1, wherein the logic is further configured to determine phase flow rate of the at least one phase given a phase fraction of the at least one phase.

9. The apparatus of claim 1, wherein the logic comprises a cross-correlation algorithm.

10. The apparatus of claim 1, wherein:

the light source is configured to emit into the fluid mixture infrared radiation that includes at least first and second wavelength bands, the first wavelength band substantially transmitted through a first phase of the fluid mixture and substantially absorbed by a second phase, and the second wavelength band substantially absorbed by the first phase relative to the second phase; and

at least one of the first and second optical sensors is configured to provide the time varying signals based on detection of attenuation of the first and second wavelength bands upon the infrared radiation passing through at least a portion of the fluid mixture.

11. A method of measuring flow of a fluid mixture in a conduit, comprising:

transmitting light into the fluid mixture;

detecting light interactions with the fluid mixture at first and second locations along the conduit, wherein the first location is separated by a distance in a direction of flow through the conduit from the second location, wherein the light is transmitted into the fluid mixture on a same side of the conduit as the first and second locations, and wherein the light interactions detected at the first and second locations are a measure of reflectance of the light transmitted into the fluid mixture; and

processing first and second time-varying signals of the light interactions detected at the first and second locations, respectively, wherein the processing determines phase velocity of at least one phase within the fluid mixture.

12. The method of claim 11, wherein the processing comprises calculating a time delay of corresponding responses within the first and second time-varying signals.

13. The method of claim 12, wherein the processing determines the phase velocity based on the distance divided by the time delay.

14. The method of claim 11, wherein the processing determines individual phase velocities for each of three distinct phases within the fluid mixture.

15. The method of claim 11, wherein the detecting the light interactions comprises measuring reflectance of light transmitted into the fluid mixture to provide the first and second time-varying signals corresponding to wavelength signals selectively responsive to the at least one phase.

16. The method of claim 11, further comprising:

determining a phase fraction of the at least one phase; and

calculating a phase flow rate of the at least one phase utilizing the phase velocity and the phase fraction as determined.

17. A method of measuring flow of a fluid mixture in a conduit, comprising:

transmitting light into the fluid mixture;

measuring light interactions at first and second locations along the conduit to detect a time delay in interactions detected at the first location and then the second, wherein the light is transmitted into the fluid mixture on a same side of the conduit as the first and second locations and wherein the light interactions detected are a measure of reflectance of light transmitted into the fluid mixture; and

calculating a velocity of flow within the fluid mixture based on the time delay.

18. The method of claim 17, further comprising:

determining a phase fraction within the fluid mixture; and

calculating a phase flow rate utilizing the velocity and the phase fraction.