Developing device, process cartridge and image forming apparatus

• US 8,571,448 B2
• Filed: 03/08/2012
• Issued: 10/29/2013
• Est. Priority Date: 09/28/2007
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Sakuma, Susumu
• Primary Examiner(s): Wong, Joseph S
• Application Number:
  US13/415,768
• Publication Number:
  US 20120170954A1
• Time in Patent Office: 600 Days
• Field of Search: 399/120, 399/254, 399/255, 399261-263, 399358-360
• US Class Current: 399/262
• CPC Class Codes: G03G 15/0844 Arrangements for purging used developer from the developing unit
• CPC Class Codes: G03G 15/0865 Arrangements for supplying new developer
• CPC Class Codes: G03G 15/0875 cartridges having a box like shape
• CPC Class Codes: G03G 15/0877 Arrangements for metering and dispensing developer from a developer cartridge into the development unit
• CPC Class Codes: G03G 15/0891 for conveying or circulating developer, e.g. augers
• CPC Class Codes: G03G 2215/0822 with wall or blade between agitators
• CPC Class Codes: G03G 2215/0827 Augers
• CPC Class Codes: G03G 2215/085 Stirring member in developer container

Abstract

A developing device includes: a first conveying unit provided within a developing agent storage chamber and that is configured to convey a developing agent from one end of the developing agent storage chamber to another end of the developing agent storage chamber in a longitudinal direction of a developing agent carrier that is disposed with in a developing chamber and to supply the developing agent from the developing agent storage chamber to the developing chamber; a second conveying unit provided within the developing chamber and that is configured to convey the developing agent from the other end of the developing chamber to the one end of the developing chamber in the longitudinal direction and to supply the developing agent toward a developing agent carrier; and a third conveying unit provided between the one end of the developing agent storage chamber and the one end of the developing chamber.

Claims

1. An image forming apparatus comprising:

a plurality of developing devices aligned in a predetermined direction, wherein each of the plurality of developing devices comprises;

a developing chamber comprising an opening;

a developing agent storage chamber disposed above the developing chamber, wherein the developing agent storage chamber is configured to supply developing agent to the developing chamber;

a developing roller configured to be exposed by the opening of the developing chamber;

a supplying roller disposed adjacent to the developing roller, wherein the supplying roller is configured to supply the developing agent to the developing roller;

a first conveying unit disposed within the developing chamber in a vicinity of the supplying roller, wherein the first conveying unit is configured to convey the developing agent in a longitudinal direction of the developing roller so as to supply the developing agent to the supplying roller;

a second conveying unit disposed within the developing agent storage chamber, wherein the second conveying unit is configured to convey the developing agent in a longitudinal direction of the developing roller so as to supply the developing agent to the first conveying unit;

a partition wall provided between the first conveying unit and the second conveying unit;

a first conveying path for conveying the developing agent from the developing agent storage chamber to the developing chamber; and

a second conveying path for conveying the developing agent from the developing chamber to the developing agent storage chamber;

wherein in the plurality of developing devices,

the first conveying path is configured to convey the developing agent from up to down in a vertical direction, and

the second conveying path is configured to convey the developing agent from down to up in the vertical direction.

2. The image forming apparatus according to claim 1,

wherein the first conveying path comprises a first opening extending in the vertical direction, and

wherein the second conveying path comprises a second opening, which faces the first conveying unit, for conveying the developing agent from the developing chamber to the developing agent storage chamber.

3. The image forming apparatus according to claim 1, wherein the first conveying path and the second conveying path overlap each other in a direction perpendicular to both of the longitudinal direction of the developing roller and the vertical direction.

4. The image forming apparatus according to claim 1,

wherein the partition wall comprises:

a communication hole; and

a shutter configured to be slidable to open and close the communication hole.

5. The image forming apparatus according to claim 4, wherein the shutter is configured to be slidable in a direction parallel to the longitudinal direction of the developing roller.

6. The image forming apparatus according to claim 4,

wherein the first conveying unit is configured to convey the developing agent in a first longitudinal direction of the developing roller so as to supply the developing agent to the supplying roller,

wherein the second conveying unit is configured to convey the developing agent in a second longitudinal direction of the developing roller so as to supply the developing agent to the first conveying unit, and

wherein the shutter is configured to be slidable in the first longitudinal direction and the second longitudinal direction to open and close the communication hole.

7. The image forming apparatus according to claim 4, wherein the shutter is configured to be slidable in a direction substantially perpendicular to the longitudinal direction of the developing roller.

8. The image forming apparatus according to claim 4,

wherein the first conveying unit is configured to convey the developing agent in a first longitudinal direction of the developing roller so as to supply the developing agent to the supplying roller,

wherein the second conveying unit is configured to convey the developing agent in a second longitudinal direction of the developing roller so as to supply the developing agent to the first conveying unit, and

wherein the shutter is configured to be slidable in a direction perpendicular to the first longitudinal direction and the second longitudinal direction to open and close the communication hole.

9. An image forming apparatus comprising:

a plurality of developing devices aligned in a horizontal direction, wherein each of the plurality of developing devices comprises;

a developing chamber comprising a developing roller, wherein the developing chamber comprises a first end portion and a second end portion in a longitudinal direction of the developing roller;

a developing agent storage chamber disposed above the developing chamber, wherein the developing agent storage chamber comprises a first end portion and a second end portion in the longitudinal direction of the developing roller;

a partition wall configured to partition the developing chamber and the developing agent storage chamber;

a first conveying unit, which is disposed within the developing agent storage chamber, and which is configured to convey the developing agent in a direction from the first end portion of the developing agent storage chamber toward the second end portion of the developing agent storage chamber so as to supply the developing agent to the developing chamber;

a second conveying unit, which is disposed within the developing chamber, and which is configured to convey the developing agent in a direction from the second end portion toward the first end portion of the developing chamber so as to supply the developing agent to the developing roller;

a first opening for conveying the developing agent from the developing agent storage chamber to the developing chamber; and

a second opening for conveying the developing agent from the developing chamber to the developing agent storage chamber,

wherein the second opening faces to the second conveying unit at the first end portion of the developing chamber,

wherein the first opening is provided on a side of the second opening where the second end portion is disposed, and

wherein the first opening faces the second conveying unit in a vertical direction.

10. The image forming apparatus according to claim 9,

wherein each of the plurality of developing devices comprises a photosensitive drum, and

wherein the image forming apparatus further comprises a belt extending in the horizontal direction so as to contact each of the photosensitive drums.

11. The image forming apparatus according to claim 9, wherein the partition wall comprises:

a communication hole; and

a shutter configured to be slidable to open and close the communication hole.

12. The image forming apparatus according to claim 11, wherein the shutter is configured to be slidable in a direction parallel to the longitudinal direction of the developing roller.

13. The image forming apparatus according to claim 11, wherein the shutter is configured to be slidable in the vertical direction.

14. The image forming apparatus according to claim 11, wherein the communication hole is configured by at least one of the first opening and the second opening.

15. The image forming apparatus according to claim 12, wherein the communication hole is configured by the first opening.

16. The image forming apparatus according to claim 13, wherein the communication hole is configured by the second opening.

17. The image forming apparatus according to claim 11, wherein the partition wall comprises:

a first communication hole configured by the first opening;

a second communication hole configured by the second opening;

a first shutter configured to be slidable in a direction parallel to the longitudinal direction of the developing roller to open and close the first communication hole; and

a second shutter configured to be slidable in the vertical direction to open and close the second communication hole.

18. An image forming apparatus comprising:

a plurality of developing devices aligned in a horizontal direction, wherein each of the plurality of developing devices comprises;

a frame having a first chamber and a second chamber configured to contain developing agent and located above the first chamber;

a developing roller disposed at the first chamber and having a rotational axis extending in an axial direction;

a supplying roller disposed at the first chamber and configured to supply the developing agent to the developing roller;

a first conveyer disposed within the first chamber in vicinity of the supplying roller, the first conveyer being configured to convey the developing agent along the axial direction;

a second conveyer disposed within the second chamber, the second chamber being configured to convey the developing agent along the axial direction;

wherein in the plurality of developing devices, the frame has;

a first conveying path for conveying the developing agent from up to down in a vertical direction, which communicates between the first chamber and the second chamber; and

a second conveying path for conveying the developing agent from down to up in a vertical direction, which communicates between the first chamber and the second chamber.

19. The image forming apparatus according claim 18,

wherein the first conveying path has a first opening extending along the axial direction, and

wherein the second conveying path has a second opening, which faces the first conveyer, for conveying the developing agent from the first chamber to the second chamber.

20. The image forming apparatus according claim 18, wherein the first conveying path and the second conveying path overlap each other in a direction perpendicular to both the axial direction and the vertical direction.

21. The image forming apparatus according claim 18,

wherein the frame has a communication hole,

wherein each of the plurality of developing devices further comprises a shutter configured to move between an opening position where the shutter opens the communication hole and a closing position where the shutter closes the communication hole.

22. The image forming apparatus according claim 21, wherein the shutter is configured to move along the axial direction.

23. The image forming apparatus according claim 22, wherein a direction in which the first conveyer conveys the developing agent is opposite to a direction in which the second conveyer conveys the developing agent.

24. The image forming apparatus according claim 21, wherein the shutter is configured to move in a direction substantially perpendicular to the axial direction.

25. The image forming apparatus according claim 18, wherein the first conveyer is an auger.

26. The image forming apparatus according claim 18, further comprising:

a plurality of photosensitive drums arranged in the horizontal direction; and

a belt facing the plurality of photosensitive drums.

27. The image forming apparatus according claim 26, wherein the belt is configured to convey a recording sheet.

28. The image forming apparatus according claim 18,

wherein in the plurality of developing devices, the frame has a first wall, a second wall arranged at an interval from the first wall in a direction parallel to the axial direction, a third wall and a fourth wall arranged at an interval from the third wall in a direction parallel to the axial direction, the first chamber being located between the first wall and the second wall, the second chamber being located between the third wall and fourth wall,

wherein a distance between the first wall and the second wall in a direction parallel to the axial direction is substantially equal to a distance between the third wall and the fourth wall in a direction parallel to the axial direction.

29. The image forming apparatus according claim 18, wherein in the plurality of developing devices, the frame comprises a first frame having the first chamber and a second frame having the second chamber and configured to be detachably attached to the first chamber.

30. The image forming apparatus according claim 18, further comprising a main body,

wherein in the plurality of developing devices, the frame comprises a first frame having the first chamber and configured to be detachably attached to the main body and a second frame having the second chamber.

31. The image forming apparatus according claim 18, wherein in the plurality of developing devices, the frame comprises a partition wall disposed between the first chamber and the second chamber.

32. The image forming apparatus according claim 31, wherein the partition wall is disposed between the first conveyer and the second conveyer.

33. An image forming apparatus comprising:

a plurality of developing devices aligned in a horizontal direction, wherein each of the plurality of developing devices comprises;

a frame having;

a first chamber;

a second chamber configured to contain developing agent and located above the first chamber;

a first opening for conveying developing agent from the second chamber to the first chamber; and

a second opening for conveying developing agent from the first chamber to the second chamber;

a developing roller disposed at the first chamber and having a rotational axis extending in an axial direction;

a first conveyer disposed within the first chamber, the first conveyer being configured to convey the developing agent along the axial direction; and

a second conveyer disposed within the second chamber, the second chamber being configured to convey the developing agent along the axial direction;

wherein the frame comprises a first wall and a second wall arranged at an interval from the first wall in a direction parallel to the axial direction, the first chamber being located between the first wall and the second wall;

wherein a distance between the first wall and the first opening is smaller than a distance between the first wall and the second opening.

34. The image forming apparatus according claim 33, further comprising:

a plurality of photosensitive drums arranged in the horizontal direction; and

a belt facing the plurality of photosensitive drums.

35. The image forming apparatus according claim 33, wherein the frame comprises a partition wall disposed between the first chamber and the second chamber.

36. The image forming apparatus according claim 35, wherein the partition wall has at least one of the first opening and the second opening.

37. The image forming apparatus according claim 33, wherein the first conveyer is configured to convey developing agent in a direction from the first wall toward the second wall.

38. The image forming apparatus according claim 33, wherein the second conveyer is configured to convey developing agent in a direction from the second wall toward the first wall.

39. The image forming. apparatus according claim 33, wherein the first conveyer faces to the second opening in the axial direction.

40. The image forming apparatus according claim 33, wherein the second conveyer faces to the first opening in a vertical direction.

41. The image forming apparatus according claim 33, wherein the first conveyer is an auger.

42. The image forming apparatus according claim 33,

wherein the frame comprising a third wall and a fourth wall arranged at an interval from the first wall in a direction parallel to the axial direction, the second chamber being located the third wall and the fourth wall;

and

wherein a distance between the first wall and the second wall in a direction parallel to the axial direction is substantially equal to a distance between the third wall and the fourth wall in a direction parallel to the axial direction.