Double-sided rapid drift correction

• US 8,571,811 B1
• Filed: 01/22/2010
• Issued: 10/29/2013
• Est. Priority Date: 01/22/2010
• Status: Active Grant

• Current Assignee: Digital Control Systems, Inc.
• Original Assignee: Digital Control Systems, Inc.
• Inventors: Mueller, Michael
• Primary Examiner(s): CHERRY, STEPHEN J
• Application Number:
  US12/657,617
• Time in Patent Office: 1,376 Days
• Field of Search: 702/23
• US Class Current: 702/23
• CPC Class Codes: G01N 21/274 Calibration, base line adjustment, drift correction
• CPC Class Codes: G01N 21/3504 for analysing gases, e.g. multi-gas analysis
• CPC Class Codes: G01N 33/0011 Sample conditioning preparing specimens for investigation G01N1/28

Abstract

A method and system for gas sensor drift correction is disclosed, appropriate for use in a system placed in an environment that with some regularity reaches a background gas concentration. A background gas concentration range is defined. When the gas sensor readings drop below the background gas concentration range for at least a defined short dwell time, an upwards calibration adjustment is effected. When the gas sensor readings stay above the background gas concentration range for a defined long dwell time (longer than the maximum expected interval between excursions to the background gas concentration), a downwards calibration adjustment is effected.

Claims

1. A method of compensating for sensor drift in an environmental gas sensor, the method comprising:

maintaining in a computer memory a representation of a background gas concentration range for a gas sensor, the background gas concentration range existing between a minimum sensor reading low value and a minimum sensor reading high value, the minimum sensor reading low value corresponding to a first gas concentration value and the minimum sensor reading high value corresponding to a second gas concentration value, higher than the first gas concentration value;

maintaining in the computer memory criteria for declaring patterns in background gas concentration readings based on the background gas concentration range;

accepting recurring gas concentration readings from the gas sensor;

analyzing the recurring gas concentration readings against the maintained criteria with a processor coupled to the computer memory, wherein analyzing comprises determining whether the concentration readings indicate the presence of a pattern of background gas concentration readings either lower than the minimum sensor low value or greater than the minimum sensor reading high value;

when analysis of the recurring gas concentration readings indicates the presence of a pattern of background gas concentration readings lower than the minimum sensor reading low value, adjusting an indicated gas concentration upwards; and

when analysis of the recurring gas concentration readings indicate the presence of a pattern of background gas concentration readings greater than the minimum sensor reading high value, adjusting the indicated gas concentration downwards.

2. The method of claim 1, wherein the criteria for declaring patterns in the background gas concentration readings comprise criteria for adjusting the indicated gas concentration upwards and downwards, the criteria for adjusting the indicated gas concentration upwards differing from the criteria for adjusting the indicated gas concentration downwards.

3. The method of claim 2, wherein the criteria for adjusting the indicated gas concentration upwards comprise a first dwell time during which the recurring gas concentration readings correspond to a measured gas concentration below the first gas concentration value.

4. The method of claim 3, wherein the criteria for adjusting the indicated gas concentration downwards comprise a second dwell time during which the recurring gas concentration readings correspond to a measured gas concentration above the second gas concentration value.

5. The method of claim 4, wherein the first dwell time is set to a value less than three hours and the second dwell time is set to a value of at least three days.

6. The method of claim 4, wherein the criteria for adjusting the indicated gas concentration downwards further comprises an excursion count.

7. The method of claim 6, wherein analyzing the recurring gas concentration readings with a processor comprises running a timer while the recurring gas concentration readings remain higher than the second gas concentration value, and keeping an excursion count tally indicating the number of times during the current period timed by the timer that the indicated gas concentration crosses from above to below a third gas concentration value, higher than the second gas concentration value, and comparing the excursion count tally to the excursion count.

8. The method of claim 7, wherein analysis of the recurring gas concentration readings indicate the presence of a pattern of background gas concentration readings greater than the minimum sensor reading high value either when the timer reaches or exceeds a first value and the excursion count tally reaches or exceeds the excursion count, or when the timer reaches or exceeds the second dwell time.

9. The method of claim 4, wherein analyzing the recurring gas concentration readings with a processor comprises running a timer while the recurring gas concentration readings remain higher than the second gas concentration value, and wherein analysis of the recurring gas concentration readings indicate the presence of a pattern of background gas concentration readings greater than the minimum sensor reading high value when the timer reaches or exceeds the second dwell time.

10. The method of claim 3, wherein analyzing the recurring gas concentration readings with a processor comprises running a timer while the recurring gas concentration readings remain lower than the first gas concentration value, and wherein analysis of the recurring gas concentration readings indicate the presence of a pattern of background gas concentration readings lower than the minimum sensor reading low value when the timer reaches or exceeds the first dwell time.

11. The method of claim 1, wherein adjusting the gas concentration comprises adjusting a drift correction parameter by a calibration adjustment value that is independent of drift rate.

12. The method of claim 11, wherein the calibration adjustment value is a constant related to the size of the background concentration range.

13. The method of claim 11, wherein the defined calibration adjustment value is greater for downwards adjustments than for upwards adjustments.

14. The method of claim 11, wherein the calibration adjustment value is related to the difference between a preset gas concentration value in the background gas concentration range and a minimum gas concentration reading during a time period indicative of the presence of a pattern of background gas concentration readings.

15. An apparatus comprising a non-transitory computer readable medium containing executable code that, when executed by one or more processors, causes the one or more processors to perform the method of claim 1.

16. A data processing system comprising:

a processor;

an input port for receiving recurring gas concentration readings from a gas sensor;

a memory system storing executable code for the processor, the processor executing the executable code to perform drift compensation on the recurring gas concentration readings by analyzing the recurring gas concentration readings, wherein analyzing comprises determining whether the concentration readings indicate the presence of a pattern of background gas concentration readings either lower than a minimum sensor low value or greater than a minimum sensor reading high value, and when analysis of the recurring gas concentration readings indicates the presence of a pattern of background gas concentration readings lower than the minimum sensor reading low value, adjusting an indicated gas concentration upwards, and when analysis of the recurring gas concentration readings indicate the presence of a pattern of background gas concentration readings greater than the minimum sensor reading high value, adjusting the indicated gas concentration downwards.

17. The data processing system of claim 16, wherein the data processing system and the gas sensor exist in a common assembly.

18. The data processing system of claim 17, wherein the data processing system couples remotely to the gas sensor.

19. The data processing system of claim 16, wherein the processor performs drift correction on the recurring gas concentration readings without reference to any of the recurring gas concentration readings except a current one of the gas concentration readings, by maintaining state variables representative of time spent outside of the range between the minimum sensor reading low and high values.

20. The data processing system of claim 16, wherein upward drift correction requires less than one day of recurring gas concentration readings, and downward drift correction requires multiples days of recurring gas concentration readings.