Coaxial coil lock

• US 8,574,263 B2
• Filed: 07/20/2011
• Issued: 11/05/2013
• Est. Priority Date: 07/20/2011
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Mueller, Peter M.
• Primary Examiner(s): Severson, Ryan
• Assistant Examiner(s): MILES, JONATHAN WADE
• Application Number:
  US13/186,670
• Publication Number:
  US 20130023923A1
• Time in Patent Office: 839 Days
• Field of Search: 606/167, 606/170, 606/171, 606/205, 606/206, 606/207, 606/208, 606/209, 606/108, 227/19, 227/175.1, 227/175.2, 227/175.3, 227/175.4, 227/176.1, 227/177.1, 227/178.1, 227/179.1, 227/180.1, 227/181.1, 227/182.1, 623/1.11, 623/1.12, 623/1.23
• US Class Current: 606/205
• CPC Class Codes: A61B 17/2833 Locking means
• CPC Class Codes: A61B 17/29 Forceps for use in minimally invasive surgery
• CPC Class Codes: A61B 18/1445 at the distal end of a shaft, e.g. forceps or scissors at the end of a rigid rod
• CPC Class Codes: A61B 2017/00309 Cut-outs or slits
• CPC Class Codes: A61B 2017/00323 Cables or rods
• CPC Class Codes: A61B 2017/2905 flexible
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft
• CPC Class Codes: A61B 2017/2946 Locking means

Abstract

A surgical instrument includes a housing and an elongated shaft extending distally therefrom. The elongated shaft includes a proximal portion, a distal portion and a flexible portion supported therebetween. The flexible portion permits pivotal movement of the distal portion of the elongated shaft and an end effector supported thereon. A locking mechanism is operatively associated with the flexible portion of the elongated shaft to selectively impede pivotal motion of the distal portion. The locking mechanism includes a locking coil disposed about an axis defined by the flexible portion of the elongated shaft. A distal end of the locking coil is coupled to the distal portion of the elongated shaft, and a proximal end of the locking coil is rotatable about the longitudinal axis to laterally approximate the locking coil to flexible portion, and thus frictionally engage the flexible portion of the elongated shaft to selectively impede articulating motion thereof.

Claims

1. A surgical instrument, comprising:

a housing;

an elongated shaft extending distally from the housing, the elongated shaft including;

a proximal portion defining a longitudinal axis;

a flexible portion including an elongated articulating support structure extending distally from the proximal portion, the articulating support structure defining proximal and distal ends; and

a distal portion supported by the distal end of the elongated articulating support structure such that bending of the articulating support structure induces pivotal movement of the distal portion of the elongated shaft with respect to the longitudinal axis;

an end effector supported by the distal portion of the elongated shaft, the end effector adapted for surgically treating tissue; and

a locking mechanism operable to selectively impede pivotal motion of the distal portion of the elongated shaft;

the locking mechanism comprising;

a locking coil disposed about an axis defined by the elongated support structure, the locking coil including a distal end coupled to the distal end of the articulating support structure, and a proximal end rotatable about the longitudinal axis in a first direction to laterally approximate the locking coil to the elongated support structure and in a second opposed direction to laterally separate the locking coil from the elongated support structure; and

an actuator operatively coupled to the proximal end of the locking coil to impart rotational motion thereto.

2. The surgical instrument according to claim 1, wherein the elongated support structure includes a support coil arranged as a helically coiled member including gaps between individual windings to permit bending of the support coil.

3. The surgical instrument according to claim 2, wherein the locking coil is disposed about an exterior surface of the support coil such that rotation of the proximal end of the locking coil in the first direction effects a reduction in an inner diameter of the locking coil.

4. The surgical instrument according to claim 3, wherein the locking coil is helically wound in a complementary direction with respect to a helical direction in which the support coil is wound.

5. The surgical instrument according to claim 4, wherein the locking coil is constructed of a generally flat band of a pliable material.

6. The surgical instrument according to claim 5, wherein the band exhibits a width arranged to substantially cover the gaps defined in the support coil whether the support coil is arranged in a straight configuration or an articulated configuration.

7. The surgical instrument according to claim 2, wherein the locking coil is disposed within an interior lumen defined through the support coil such that rotation of the proximal end of the locking coil in the first direction effects an increase in an outer diameter of the locking coil.

8. The surgical instrument according to claim 7, wherein the locking coil is constructed of a round cross-section wire.

9. The surgical instrument according to claim 1, further comprising at least one articulation cable extending at least partially through the elongated shaft, and wherein a distal end of the articulation cable is operatively coupled to the distal portion of the elongated shaft and a proximal end of the articulation cable is operatively coupled an articulation actuator such that manipulation of the articulation actuator induces an attendant pivotal motion of the distal portion of the elongated shaft with respect to the longitudinal axis.

10. The surgical instrument according to claim 1, wherein the end effector includes a pair of jaw members, and wherein at least one of the jaw members is selectively movable between an open position substantially spaced from the other of the pair of jaw members and a closed position wherein the jaw members are closer together.

11. The surgical instrument according to claim 10, wherein at least one of the pair of jaw members is adapted to couple to a source of electrosurgical energy.

12. An articulating surgical instrument, comprising:

a housing;

an elongated shaft extending distally from the housing, the elongated shaft including a proximal portion defining a longitudinal axis, a distal portion pivotally coupled to the proximal portion, and at least one flexible portion supported between the proximal and distal portions of the elongated shaft;

an end effector supported by the distal portion of the elongated shaft, the end effector adapted for surgically treating tissue;

at least one tensile member extending longitudinally through the elongated shaft, the at least tensile member selectively movable to induce an attendant bending of the flexible portion of the elongated shaft and a corresponding pivotal motion of the distal portion of the elongated shaft; and

a locking mechanism operatively associated with the flexible portion of the elongated shaft to selectively vary the rigidity of the flexible portion of the elongated shaft, the locking mechanism comprising;

an elongated helical locking coil extending along a length of the flexible portion of the elongated shaft, the locking coil including a proximal end rotatable about the longitudinal axis and a distal end restrained from rotational motion; and

an actuator operatively coupled to the proximal end of the locking coil to impart rotational motion thereto.

13. The surgical instrument according to claim 12, wherein the at least one tensile member includes at least one pair of articulation cables selectively movable in opposed longitudinal directions to induce the attendant pivotal motion of the distal portion of the elongated shaft.

14. The surgical instrument according to claim 13, wherein the flexible portion of the elongated shaft includes an elongated extrusion constructed of a flexible material, and wherein the at least one pair of articulation cables is slideably disposed within at least one pair of articulation lumens extending through the elongated extrusion.

15. The surgical instrument according to claim 14, wherein the elongated extrusion is arranged as a helically wound support coil including gaps between individual windings to permit bending of the support coil.

16. The surgical instrument according to claim 15, wherein locking coil is helically wound in an opposed direction with respect to a helical direction in which the support coil is wound.

17. The surgical instrument according to claim 15, wherein the proximal end of the support coil includes a flat face rigidly coupled to the proximal portion of the elongated shaft and the distal end of the support coil includes a flat face rigidly coupled to the distal portion of the elongated shaft.

18. The surgical instrument according to claim 15, wherein the support coil includes a pair of end sections that exhibit a reduced diameter with respect to a longitudinally central portion of the support coil, the end sections dimensioned to engage the proximal and distal portions of the elongated shaft.