Retractable power turbine and method thereof

• US 8,581,427 B2
• Filed: 06/14/2011
• Issued: 11/12/2013
• Est. Priority Date: 06/14/2011
• Status: Active Grant

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Schoonover, Larry G.
• Primary Examiner(s): NASRI, JAVAID H
• Application Number:
  US13/159,980
• Publication Number:
  US 20120319409A1
• Time in Patent Office: 882 Days
• Field of Search: 290/1.A, 290/1.R, 290/44, 290/55, 290/42, 290/43, 290/53, 290/54
• US Class Current: 290/1.R
• CPC Class Codes: E21B 41/0085 Adaptations of electric power generating means for use in boreholes
• CPC Class Codes: F03B 13/02 Adaptations for drilling wells
• CPC Class Codes: F05B 2220/20 within closed fluid conduits, e.g. pipes
• CPC Class Codes: F05B 2220/602 with energy recovery turbines
• CPC Class Codes: H02K 7/183 wherein the turbine is a wind turbine adaptation of a wind turbine to an electric generator F03D9/25
• CPC Class Codes: Y02B 10/50 Hydropower in dwellings
• CPC Class Codes: Y02E 10/72 Wind turbines with rotation axis in wind direction

Abstract

A downhole electrical generating apparatus providing power to downhole electronics. The apparatus includes a tubular having a wall forming a tubular space which receives a flow in a flow direction. A retractable electrical generating apparatus positionable in a first condition facing the flow and in a second condition substantially opening the tubular space. Also included is a method of providing power to downhole electronics.

Claims

1. A downhole electrical generating apparatus comprising:

a tubular having a wall forming a tubular space configured to receive fluid flow in a flow direction; and

,

a retractable turbine having turbine blades rotatable around a rotation axis of the turbine, the turbine positionable in a first condition facing the flow with the rotation axis of the turbine substantially parallel to the flow direction and substantially parallel to a longitudinal axis of the tubular, the blades rotated by the flow when the turbine is in the first condition, and the blades positionable in a second condition substantially opening the tubular space.

2. The downhole electrical generating apparatus of claim 1, wherein, in the first condition, at least a portion of the retractable turbine is positioned substantially perpendicular to the flow direction, and positioned substantially parallel to the flow direction in the second condition.

3. The downhole electrical generating apparatus of claim 1, wherein the wall includes a wall pocket protruding therefrom, and the retractable turbine is positioned within the wall pocket in the second condition.

4. The downhole electrical generating apparatus of claim 1, wherein at least a portion of the retractable turbine is pivotable from the first condition to the second condition.

5. The downhole electrical generating apparatus of claim 1, wherein the turbine includes a central bearing at the rotation axis of the turbine, the blades rotatable around the central bearing, and further comprising a support rod connecting the central bearing to the wall.

6. The downhole electrical generating apparatus of claim 5, wherein the support rod is pivotably attached to the wall.

7. The downhole electrical generating apparatus of claim 6, wherein the support rod is pivotably attached to the wall adjacent a wall pocket to swing the turbine from the first condition within the flow to the second condition within the wall pocket and substantially out of the flow.

8. The downhole electrical generating apparatus of claim 1, wherein the turbine includes a sealed unit containing coils for a generator.

9. The downhole electrical generating apparatus of claim 8, wherein the turbine blades have magnets on ends thereof.

10. The downhole electrical generating apparatus of claim 1, wherein the turbine includes turbine blades mounted along an annular bearing.

11. The downhole electrical generating apparatus of claim 10, wherein the turbine blades are retractable from the first condition to the second condition.

12. The downhole electrical generating apparatus of claim 11, wherein the annular bearing is mounted within the wall and substantially shares a longitudinal axis with the tubular.

13. The downhole electrical generating apparatus of claim 11, wherein the turbine blades are mounted on swivels along the annular bearing and are moveable from the first condition positioned within the flow to the second condition adjacent the wall.

14. The downhole electrical generating apparatus of claim 10, further comprising a coil containing unit surrounding the annular bearing.

15. The downhole electrical generating apparatus of claim 10, wherein the turbine, including the turbine blades and the annular bearing, are pivotally connected as a unit to the tubular adjacent a wall pocket to swing the turbine from the first condition within the flow to the second condition within the wall pocket and substantially out of the flow.

16. A method of generating electricity in a downhole environment, the method comprising:

providing a retractable turbine having turbine blades rotatable around a rotation axis of the turbine within a flow passageway for fluid flow through a tubular;

positioning the retractable turbine substantially perpendicular to a flow direction of the fluid flow in a first condition, and positioning the rotation axis of the turbine substantially parallel to a longitudinal axis of the tubular and substantially parallel to the flow direction in the first condition;

producing electricity using the retractable turbine in the first condition by rotating the blades with the fluid flow; and

moving at least a portion of the retractable turbine to a position towards a wall of the tubular and providing a substantially clear borehole in a second condition.

17. The method of claim 16, wherein moving at least a portion of the retractable turbine includes pivoting the retractable turbine into a wall pocket of the tubular.

18. The method of claim 16, wherein providing the retractable turbine includes providing the turbine within a coil containing sealed unit.

19. The method of claim 16, wherein moving at least a portion of the retractable turbine includes pivoting the turbine blades towards a wall of the tubular.