Laser-scanning virtual image display

• US 8,582,206 B2
• Filed: 09/15/2010
• Issued: 11/12/2013
• Est. Priority Date: 09/15/2010
• Status: Active Grant

• Current Assignee: Microsoft Technology Licensing LLC (Microsoft Corporation)
• Original Assignee: Microsoft Corporation
• Inventors: Travis, Adrian
• Primary Examiner(s): Allen, Stephone
• Assistant Examiner(s): Kakalec, Kimberly N
• Application Number:
  US12/882,994
• Publication Number:
  US 20120062850A1
• Time in Patent Office: 1,154 Days
• Field of Search: 359/13, 359/34, 359/572, 359630-633, 359/567, 385/37, 356614-624
• US Class Current: 359/567
• CPC Class Codes: G02B 2027/0125 Field-of-view increase by wavefront division
• CPC Class Codes: G02B 2027/0127 comprising devices increasing the depth of field
• CPC Class Codes: G02B 2027/0147 comprising a device modifying the resolution of the displayed image
• CPC Class Codes: G02B 27/0172 characterised by optical features
• CPC Class Codes: G02B 5/18 Diffraction gratings holographic optical elements G02B5/32, G03H; integrally combined with optical fibres G02B6/02057; for coupling light guides G02B6/34; integrally combined with optical integrated light guides G02B6/12; grating systems G02B27/44
• CPC Class Codes: G02B 6/00 Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings

Abstract

A virtual-image projector comprises a laser configured to form a narrow beam, first and second dilation optics, first and second redirection optics each having a diffraction grating, and a controller. The first dilation optic is arranged to receive the narrow beam and to project a one-dimensionally dilated beam into the second dilation optic. The second dilation optic is arranged to receive the one-dimensionally dilated beam and project a two-dimensionally dilated beam. The first and second redirection optics are each operatively coupled to a transducer. The first redirection optic is arranged to direct the narrow beam into the first dilation optic at a first entry angle. The second redirection optic is configured to direct the one-dimensionally dilated beam into the second dilation optic at a second entry angle. The controller is configured to bias the transducers to vary the first and second entry angles.

Claims

1. A virtual-image projector comprising:

a laser configured to form a narrow beam;

first and second dilation optics, each one having a diffraction grating, the first dilation optic arranged to receive the narrow beam and to project a one-dimensionally dilated beam into the second dilation optic, the second dilation optic arranged to receive the one-dimensionally dilated beam and to project a two-dimensionally dilated beam;

first and second redirection optics, each one operatively coupled to a transducer configured to pivot the redirection optic to which it is coupled, the first redirection optic arranged to direct the narrow beam into the first dilation optic at a first entry angle, the second redirection optic configured to direct the one-dimensionally dilated beam into the second dilation optic at a second entry angle; and

a controller configured to bias the transducers to vary the first and second entry angles by pivoting the first and second redirection optics, and further configured to modulate an intensity of the laser in synchronicity with the first and second entry angles such that a virtual display image is formed and made visible through the second dilation optic.

2. The projector of claim 1, wherein the laser is among a plurality of lasers, and wherein the projector further comprises one or more merging optics arranged to merge monochromatic emission from the lasers to form the narrow beam.

3. The projector of claim 1, wherein the first and second dilation optics are polyhedral waveguides that transmit light by total internal reflection.

4. The projector of claim 3, wherein the diffraction gratings of the first or second dilation optics are configured so that the yield of diffracted light relative to reflected light increases with distance transmitted across the optic.

5. The projector of claim 1, wherein the first dilation optic includes an entry face through which the narrow beam is directed into the first dilation optic and an exit face from which the one-dimensionally dilated beam exits the first dilation optic.

6. The projector of claim 5, wherein the first and second redirection optics are each pivotally mounted and coupled to a transducer, wherein the first redirection optic is arranged opposite the entry face and pivots on an axis parallel to the entry face, and wherein the second redirection optic is arranged opposite the exit face and pivots on an axis parallel to the exit face.

7. The projector of claim 5, wherein the narrow beam is transmitted through the first dilation optic and exits the entry face before reflecting back into the entry face from the first redirection optic.

8. The projector of claim 5, wherein the one-dimensionally dilated beam is reflected back through the exit face after reflecting from the second redirection optic, and is transmitted back through the first dilation optic en route to the second dilation optic.

9. The projector of claim 5, wherein the exit face supports the diffraction grating of the first dilation optic.

10. The projector of claim 1, wherein the second dilation optic includes an entry face through which the one-dimensionally dilated beam is directed into the second dilation optic and an exit face from which the two-dimensionally dilated beam exits the second dilation optic, and wherein the exit face supports the diffraction grating of the second dilation optic.

11. The projector of claim 1, wherein the first or second redirection optic comprises a mirror.

12. The projector of claim 1, wherein the first redirection optic is smaller and configured to pivot faster than the second redirection optic.

13. The projector of claim 1, wherein the first and second redirection optics pivot, respectively, on first and second axes, wherein the diffraction grating of the first dilation optic is scratched parallel to the first axis, and wherein the diffraction grating of the second dilation optic is scratched parallel to the second axis.

14. A method for projecting a virtual display image, the method comprising:

biasing a first redirection optic to direct a narrow beam into a first dilation optic at a first entry angle;

diffracting some of the narrow beam from the first dilation optic to form a one-dimensionally dilated beam;

pivoting a second redirection optic to direct the one-dimensionally dilated beam from the first dilation optic into a second dilation optic at a second entry angle;

diffracting some of the one-dimensionally dilated beam from the second dilation optic to form a two-dimensionally dilated beam; and

modulating the narrow beam in synchronicity with the first and second entry angles so that the two-dimensionally dilated beam forms a virtual display image visible through the second dilation optic.

15. The method of claim 14, wherein diffracting some of the narrow and one-dimensionally dilated beams comprises:

transmitting the beams through waveguide portions of the first and second dilation optics via total internal reflection; and

frustrating the total internal reflection via weak diffraction gratings arranged on the waveguide portions.

16. The method of claim 14 further comprising merging monochromatic emission from a plurality of lasers to form the narrow beam.

17. The method of claim 16, wherein modulating the narrow beam comprises applying a modulation to each of a plurality of lasers according to a phase mapping that differs for each laser.

18. A head-mounted display device for displaying a virtual display image for view by a wearer, the device comprising:

a laser configured to form a narrow beam;

first and second dilation optics, each one having a diffraction grating, the first dilation optic arranged to receive the narrow beam and to project a one-dimensionally dilated beam into the second dilation optic, the second dilation optic arranged to receive the one-dimensionally dilated beam and to project a two-dimensionally dilated beam;

first and second redirection optics, each one pivotally mounted and coupled to a transducer configured to pivot the optic, the first redirection optic arranged to direct the narrow beam into the first dilation optic at a first entry angle, the second redirection optic configured to direct the one-dimensionally dilated beam into the second dilation optic at a second entry angle;

a controller configured to bias the transducers to vary the first and second entry angles by pivoting the first and second redirection optics, and further configured to modulate an intensity of the laser in synchronicity with the first and second entry angles such that the virtual display image is formed and made visible through the second dilation optic; and

a wearable mount configured to position the second dilation optic a short distance in front of one eye of the wearer.

19. The device of claim 18, wherein the laser, the dilation optics, and the redirection optics are coupled in a first projector configured to provide the virtual display image to a first eye of the wearer;

wherein the device comprises a second projector configured to provide a virtual display image to a second eye of the wearer.