Electrical supply device comprising tray to receive ultra high-capacity storage units

• US 8,582,294 B2
• Filed: 12/04/2008
• Issued: 11/12/2013
• Est. Priority Date: 12/06/2007
• Status: Active Grant

• Current Assignee: Valeo Equipements Electriques Moteur (Valeo SE)
• Original Assignee: Valeo Equipements Electriques Moteur (Valeo SE)
• Inventors: Guerin, Fabien, Abadia, Roger, Rondier, Patrick
• Primary Examiner(s): CHERVINSKY, BORIS LEO
• Application Number:
  US12/745,947
• Publication Number:
  US 20110090614A1
• Time in Patent Office: 1,804 Days
• Field of Search: None
• US Class Current: 361/688
• CPC Class Codes: H01G 11/10 Multiple hybrid or EDL capacitors, e.g. arrays or modules housings, cases, encapsulations or mountings thereof H01G11/78
• CPC Class Codes: H01G 11/18 against thermal overloads, e.g. heating, cooling or ventilating
• CPC Class Codes: H01G 11/74 Terminals, e.g. extensions of current collectors
• CPC Class Codes: H01G 11/78 Cases; Housings; Encapsulations; Mountings
• CPC Class Codes: H01G 2/04 specially adapted for mounting on a chassis
• CPC Class Codes: H01G 2/08 Cooling arrangements; Heating arrangements; Ventilating arrangements
• CPC Class Codes: Y02E 60/13 Energy storage using capacitors
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

An electrical power supply device for a motor vehicle, which includes a tray made of a heat-conducting material, in which there is positioned at least one ultra-high capacity energy storage unit liable to emit heat, the tray including at least one housing to accommodate at least one electrical energy storage unit with the presence of a heat-conducting layer made of a heat conducting adhesive or a heat-conducting resin interposed without clearance between the storage unit and the interior face of the wall of the associated housing so as to conduct the heat emitted by the unit.

Claims

1. An electrical supply device (10) for a motor vehicle, comprising:

a tray (32, 34, 134) housing a plurality of ultra high-capacity electrical energy storage units (20) each capable of emitting a heat;

the tray (32, 34, 134) comprising a plurality of receptacles (44, 144, 234) each provided for receiving at least one of the electrical energy storage units (20), each of the receptacles including a wall (43) having an inner surface (46) and an outer surface (51, 52, 151);

the tray (32, 34, 134) being made of a heat-conducting material, such as to conduct the heat emitted by the storage unit from the inner surface (46) to the outer surface (51, 52, 151) of the wall (43) of each of the receptacles (44, 144, 234);

the tray being divided by the wall into the plurality of the receptacles (44, 44′

, 144) each designed to accommodate the at least one storage unit (20), the wall (43) of each of the receptacles being made of the heat-conducting material; and

a heat conduction layer (54) made of a heat-conducting glue or a heat-conducting resin and interposed without play between the storage unit (20) and the inner surface (46) of the wall (43) of the associated receptacle (44, 144, 234), such as to conduct the heat emitted by the storage unit (20) directly to the inner surface (46) of the wall (43) of the receptacle (44, 144, 234).

2. The supply device (10) according to claim 1, wherein the heat-conducting resin and the heat-conducting glue are electrically insulating.

3. The supply device (10) according to claim 1, wherein the heat-conducting resin is injected between the storage unit (20) and the wall (43) of the receptacle (44).

4. The supply device (10) according to claim 3, wherein the heat-conducting resin hardens after being injected, such as to wedge the storage unit (20) in the receptacle (44).

5. The supply device (10) according to claim 4, wherein the hardened heat-conducting resin is resiliently deformable.

6. The supply device (10) according to claim 4, wherein the hardened heat-conducting resin is adhesive.

7. The supply device (10) according to claim 1, wherein the receptacles (44, 144, 234) are separated by dividing walls.

8. The supply device (10) according to claim 1, wherein each of the receptacles (44) comprises an individual wall (43), such that the outer surfaces (51) of the receptacles (44) form the outer surface (51) of the tray (34).

9. The supply device (10) according to claim 1, wherein the outer surface (51, 151) of the receptacle (44, 144) is undulating.

10. The supply device according to claim 1, wherein the receptacle is blind and the electrical energy storage units (20) are wedged in a base (48) of the blind receptacle (44) by a layer of heat-conducting glue (56).

11. The supply device (10) according to claim 1, wherein each of the receptacles (44, 144, 234) is a common receptacle to receive a pair of electrical energy storage units which are arranged in an adjacent manner in the common receptacle (44, 144, 234) which has an oblong form.

12. The supply device (10) according to claim 11, wherein the common receptacle is generally in the shape of a numeral “

8”

.

13. The supply device (10) according to claim 11, wherein each of the receptacles (144) is generally in the shape of a half of a numeral “

8”

.

14. The supply device (10) according to claim 1, wherein the tray (44, 134) is made of metal.

15. The supply device (10) according to claim 1, wherein the layer of heat-conducting resin is 2 mm or less.

16. The supply device (10) according to claim 1, wherein each of the receptacles has an upper opening and is delimited by a lower wall (48) and the wall (43) extending from the lower wall (48).