Micromodule cables and breakout cables therefor

• US 8,582,941 B2
• Filed: 02/15/2010
• Issued: 11/12/2013
• Est. Priority Date: 02/16/2009
• Status: Active Grant

• Current Assignee: Corning Optical Communications LLC (Corning Incorporated)
• Original Assignee: Corning Cable Systems LLC (Corning Incorporated)
• Inventors: Conrad, Craig M., Hurley, William C., Smith, David H.
• Primary Examiner(s): KIANNI, KAVEH C
• Application Number:
  US12/705,739
• Publication Number:
  US 20100209059A1
• Time in Patent Office: 1,366 Days
• Field of Search: 385/110, 385/128
• US Class Current: 385/110
• CPC Class Codes: G02B 6/0288 Multimode fibre, e.g. graded index core for compensating modal dispersion
• CPC Class Codes: G02B 6/0365 arranged - - +
• CPC Class Codes: G02B 6/4401 Optical cables glass fibres with a protective coating G02B6/02395
• CPC Class Codes: G02B 6/4411 Matrix structure
• CPC Class Codes: G02B 6/4429 Means specially adapted for strengthening or protecting the cables
• CPC Class Codes: G02B 6/4431 with provision in the protective covering, e.g. weak line, for gaining access to one or more fibres, e.g. for branching or tapping break-out terminations G02B6/4471
• CPC Class Codes: G02B 6/4432 with fibre reinforcements
• CPC Class Codes: G02B 6/4477 with means for strain-relieving to interior strengths element

Abstract

Micromodule breakout cables are constructed to pass selected burn tests while maintaining a desired degree of accessibility and durability. The micromodule cables can be incorporated in data centers and are robust enough to serve as furcation legs while allowing hand accessibility. The cables can incorporate optical fibers with low delta attenuation and can have low skew.

Claims

1. A breakout cable, comprising:

a polymer jacket; and

a plurality of micromodules enclosed within the jacket, each micromodule having a plurality of bend resistant optical fibers and a polymer sheath comprising PVC surrounding the bend resistant optical fibers, the polymer sheath having a thickness in the range of 0.2 mm to 0.3 mm, wherein each of the plurality of bend resistant optical fibers is a multimode optical fiber, comprising a glass cladding region surrounding and directly adjacent to a glass core region, wherein the core region is a graded-index glass core region, wherein the refractive index of the core region has a profile having a parabolic or substantially curved shape, wherein the cladding comprises a first annular portion having a lesser refractive index relative to a second annular portion of the cladding, wherein the first annular portion is interior to the second annular portion, and wherein the cladding is surrounded by a low modulus primary coating and a high modulus secondary coating;

wherein when the cable is subjected to a corner bend tie down test at two tie down bend locations of 25.4 mm radius, delta attenuation at 850 nm in the cable due to the bend is less than 0.05 dB.

2. The breakout cable of claim 1, wherein the cable satisfies the NFPA 262 plenum burn test.

3. The breakout cable of claim 2, wherein the PVC is a highly-filled PVC.

4. The breakout cable of claim 3, wherein when the cable is subjected to a corner bend load of eight kilograms, delta attenuation at 850 nm in the cable due to the load is less than 0.3 dB.

5. The breakout cable of claim 3, wherein the bend resistant optical fibers in the micromodules can be accessed by tearing the micromodule sheath with a user'"'"'s fingers.

6. The breakout cable of claim 3, further comprising an aramid strain-relief element adjacent to an interior of the polymer jacket.

7. The breakout cable of claim 1, wherein the core region of each of the optical fibers has a 50 micron diameter which provides an overfilled bandwidth of greater than 1.5 GHz-km.

8. The breakout cable of claim 7, wherein the core region contains substantially no fluorine.

10. The breakout cable of claim 1, wherein the bend resistant optical fibers in the micromodules can be accessed by tearing the micromodule sheath with a user'"'"'s fingers.

11. The breakout cable of claim 1, further comprising an aramid strain-relief element adjacent to an interior of the polymer jacket.

9. A breakout cable, comprising:

a polymer jacket; and

a plurality of micromodules enclosed within the jacket, each micromodule having a plurality of bend resistant optical fibers and a polymer sheath comprising PVC surrounding the bend resistant optical fibers, the polymer sheath having a thickness in the range of 0.2 mm to 0.3 mm, wherein each of the plurality of bend resistant optical fibers is a multimode optical fiber, comprising a glass cladding region surrounding and directly adjacent to a glass core region, wherein the core region is a graded-index glass core region, wherein the refractive index of the core region has a profile having a parabolic or substantially curved shape, wherein the cladding comprises a first annular portion having a lesser refractive index relative to a second annular portion of the cladding, wherein the first annular portion is interior to the second annular portion, and wherein the cladding is surrounded by a low modulus primary coating and a high modulus secondary coating, and

wherein when subjected to a corner bend load of six kilograms, delta attenuation at 850 nm in the cable due to the load is less than 0.4 dB.

12. The breakout cable of claim 9, wherein the core region of each of the optical fibers has a 50 micron diameter which provides an overfilled bandwidth of greater than 1.5 GHz-km.

13. The breakout cable of claim 12, wherein the core region contains substantially no fluorine.

14. A micromodule cable, comprising:

an outer jacket;

a plurality of breakout units enclosed in the outer jacket, each breakout unit having a plurality of micromodules, a jacket enclosing the micromodules, and an aramid strain relief element adjacent to the jacket, with each micromodule having at least one bend resistant optical fiber and a polymer sheath surrounding the at least one bend resistant optical fiber, wherein the at least one bend resistant optical fiber is a multimode optical fiber, comprising a glass cladding region surrounding and directly adjacent to a glass core region, wherein the core region is a graded-index glass core region, wherein the refractive index of the core region has a profile having a parabolic or substantially curved shape, wherein the cladding comprises a first annular portion having a lesser refractive index relative to a second annular portion of the cladding, wherein the first annular portion is interior to the second annular portion, and wherein the cladding is surrounded by a low modulus primary coating and a high modulus secondary coating; and

a central strength member, the breakout units being arranged around the central strength member,

wherein the micromodules satisfies the NFPA 262 plenum burn test,

wherein each polymer sheath comprises PVC, and

wherein when the cable is subjected to a corner bend tie down test at two tie down bend locations of 25.4 mm radius, delta attenuation at 850 nm in the cable due to the bend is less than 0.05 dB.

15. The micromodule cable of claim 14, wherein the at least one bend resistant optical fiber in the micromodules can be accessed by tearing the micromodule sheath with a user'"'"'s fingers.

16. The micromodule cable of claim 14, wherein when subjected to a corner bend load of six kilograms, delta attenuation at 850 nm in the breakout units due to the load is less than 0.4 dB.

17. The micromodule cable of claim 14, wherein the core region of the at least one optical fiber has a 50 micron diameter which provides an overfilled bandwidth of greater than 1.5 GHz-km.

18. The micromodule cable of claim 17, wherein the core region contains substantially no fluorine.