Method and control unit for operating an injection valve

• US 8,584,515 B2
• Filed: 10/01/2009
• Issued: 11/19/2013
• Est. Priority Date: 10/02/2008
• Status: Expired due to Fees

• Current Assignee: Robert Bosch GmbH
• Original Assignee: Robert Bosch GmbH
• Inventors: Fischer, Wolfgang, Seuling, Silke, Grosse, Christian, Kemmer, Helerson, Haeming, Werner
• Primary Examiner(s): Kirkland, III, Freddie
• Application Number:
  US12/571,851
• Publication Number:
  US 20100116252A1
• Time in Patent Office: 1,510 Days
• Field of Search: 731/144.5
• US Class Current: 73/114.45
• CPC Class Codes: F02D 2041/1432 the system including a filter, e.g. a low pass or high pass filter
• CPC Class Codes: F02D 2041/2055 with means for determining actual opening or closing time
• CPC Class Codes: F02D 2041/288 for performing a transformation into the frequency domain, e.g. Fourier transformation
• CPC Class Codes: F02D 2200/025 Engine noise, e.g. determined by using an acoustic sensor
• CPC Class Codes: F02D 41/20 Output circuits, e.g. for controlling currents in command coils
• CPC Class Codes: F02M 2200/24 Fuel-injection apparatus with sensors
• CPC Class Codes: F02M 51/061 using electromagnetic operating means
• CPC Class Codes: H01F 7/1638 Armatures not entering the winding
• CPC Class Codes: H01F 7/1844 Monitoring or fail-safe circuits for relays H01H47/002

Abstract

In a method for operating an injection valve, in particular a fuel injector of an internal combustion engine of a motor vehicle, one component of the injection valve, particularly a valve needle, is disposed in a manner allowing movement relative to other components of the injection valve, and preferably is able to be driven at least partially by an actuator. A structure-borne-noise signal is detected by a structure-borne-noise sensor, and the structure-borne-noise signal is evaluated in order to infer an operating state of the movably disposed component.

Claims

1. A method for operating an injection valve of a motor vehicle, a first component of the injection valve being disposed in a manner allowing movement relative to a second component of the injection valve and being drivable at least partially by an actuator, comprising:

detecting a structure-borne-noise signal by a structure-borne-noise sensor; and

evaluating the structure-borne-noise signal to infer an operating state of the first component, the operating state indicating one of whether the first component has struck a further component of the injection valve and whether an onset of a carrying-along of the first component has occurred.

2. The method according to claim 1, wherein the injection valve is arranged as a fuel injector in an internal combustion engine.

3. The method according to claim 1, wherein the first component includes a valve needle.

4. The method according to claim 1, wherein the structure-borne-noise signal is acquired in a specifiable detection time range during an operating cycle of the injection valve which is selected as a function of at least one control variable of the actuator.

5. The method according to claim 4, wherein the detection time range is selected so that it includes an estimated instant of impact at which the first component strikes the further component of the injection valve, the further component including at least one of (a) valve seat and (b) a lift stop.

6. The method according to claim 1, wherein an actual instant of impact at which the first component strikes the further component of the injection valve, the further component including at least one of (a) a valve seat and (b) a lift stop, is ascertained by evaluating the structure-borne-noise signal.

7. The method according to claim 1, wherein at least one of (a) the structure-borne-noise signal and (b) a signal derived from it is normalized to a reference signal, the reference signal being obtained in an operating phase of the injection valve during which the actuator is not driven.

8. The method according to claim 1, wherein at least one test activation of the actuator is carried out, during which in each instance the actuator receives different control signals, a plurality of structure-borne-noise signals corresponding in each case to different test activations being obtained, and an operating state of the first component being inferred from the plurality of structure-borne-noise signals.

9. The method according to claim 1, wherein control signals for future operating cycles of the injection valve are at least one of (a) formed and (b) modified as a function of the evaluation.

10. The method according to claim 1, wherein a structure-borne-noise signal ascertained during a regular operating cycle of the injection valve is evaluated, to ascertain an instant of impact of at least one of (a) a valve needle and (b) a magnet armature on at least one of (a) a valve seat and (b) a lift stop.

11. The method according to claim 1, wherein the structure-borne-noise signal is detected by at least one structure-borne-noise sensor of an internal combustion engine containing the injection valve.

12. The method according to claim 11, wherein structure-borne-noise signals of a plurality of structure-borne-noise sensors are evaluated together.

13. The method according to claim 1, wherein the structure-borne-noise signal is detected by a structure-borne-noise sensor assigned to the injection valve.

14. A method for operating an injection valve of a motor vehicle, a first component of the injection valve being disposed in a manner allowing movement relative to a second component of the injection valve and being drivable at least partially by an actuator, comprising:

detecting a structure-borne-noise signal by a structure-borne-noise sensor; and

evaluating the structure-borne-noise signal to infer an operating state of the first component, wherein the evaluation of the structure-borne-noise signal includes at least one;

(a) filtering of the structure-borne-noise signal by at least one of (i) a high-pass filtering and (ii) a band-pass filtering, to obtain a filtered structure-borne-noise signal;

(b) ascertaining a power density spectrum of the structure-borne-noise signal;

(c) ascertaining a signal energy of the structure-borne-noise signal;

(d) generating an absolute value and integrating the absolute value of the structure-borne-noise signal; and

(e) correlating the structure-borne-noise signal with a reference signal.

15. The method according to claim 14, wherein a striking of the first component on the further component of the injection valve, the further component including at least one of (a) a valve seat and (b) a lift stop, is inferred when at least one of (a) the structure-borne-noise signal, (b) a filtered structure-borne-noise signal, (c) a spectral component of the power density spectrum of the structure-borne-noise signal, and (d) the signal energy of the structure-borne-noise signal exceeds a specifiable threshold value.

16. The method according to claim 15, wherein the threshold value is modified dynamically.

17. A method for operating an injection valve of a motor vehicle, a first component of the injection valve being disposed in a manner allowing movement relative to a second component of the injection valve and being drivable at least partially by an actuator, comprising:

detecting a structure-borne-noise signal by a structure-borne-noise sensor; and

evaluating the structure-borne-noise signal to infer an operating state of the first component, wherein at least one test activation of the actuator is carried out, during which in each instance the actuator receives different control signals, a plurality of structure-borne-noise signals corresponding in each case to different test activations being obtained, and an operating state of the first component being inferred from the plurality of structure-borne-noise signals, the method further comprising;

preselecting a starting value, representing a minimum value, for an activation parameter of the actuator, the activation parameter including an activation period;

a) implementing a first test activation using the preselected starting value for the activation parameter;

b) acquiring a structure-borne-noise signal resulting during the first test activation;

c) increasing the activation parameter according to a specifiable test scheme, an altered activation parameter being obtained;

d) implementing a further test activation using the altered activation parameter;

e) acquiring a structure-borne-noise signal resulting during the further test activation;

f) repeating d), e), and f) until a specifiable abort criterion is reached.

18. The method according to claim 17, wherein a test scheme is used that provides for an increase or decrease of the activation parameter by a at least one of (a) specifiable, constant differential value and (b) a differential value that is a function of an instantaneous value of the activation parameter.

19. The method according to claim 17, wherein the starting value is selected such that the first component is not already driven by the actuator in response to the first test activation.

20. The method according to claim 19, wherein the structure-borne-noise signal resulting during the first test activation is used as reference signal for the evaluation of further structure-borne-noise signals.

21. A system, comprising:

a control unit adapted to operate an injection valve of a motor vehicle, a first component of the injection valve being disposed in a manner allowing movement relative to a second component of the injection valve and being drivable at least partially by an actuator, the control unit executing the following;

detecting a structure-borne-noise signal by a structure-borne-noise sensor; and

evaluating the structure-borne-noise signal to infer an operating state of the first component, the operating state indicating one of whether the first component has struck a further component of the injection valve and whether an onset of a carrying-along of the first component has occurred.

22. The control unit according to claim 21, wherein the injection valve is arranged as a fuel injector of an internal combustion engine of a motor vehicle.