Surgical stapling apparatus including releasable buttress

• US 8,584,920 B2
• Filed: 11/04/2011
• Issued: 11/19/2013
• Est. Priority Date: 11/04/2011
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Hodgkinson, Gerald
• Primary Examiner(s): Lopez, Michelle
• Application Number:
  US13/289,197
• Publication Number:
  US 20130112731A1
• Time in Patent Office: 746 Days
• Field of Search: 227/176.1, 227/175.1, 227/19, 606/151
• US Class Current: 227/176.1
• CPC Class Codes: A61B 17/0682 for applying U-shaped staples or clamps, e.g. without a forming anvil
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07292 Reinforcements for staple line, e.g. pledgets
• CPC Class Codes: A61B 17/105 Wound clamp magazines for packaging sharps A61B50/3001
• CPC Class Codes: A61B 17/115 Staplers for performing anastomosis in a single operation
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge

Abstract

A staple cartridge for use with a surgical stapling apparatus includes a cartridge body, a plurality of staples disposed within the cartridge body, a tissue contacting surface on the cartridge body defining staple retaining slots dimensioned to releasably retain a staple, and a buttress material including at least one weld joining the buttress material to the tissue contacting surface of the cartridge body. The at least one weld is positioned to at least partially overlie a staple retaining slot.

Claims

1. A staple cartridge for use with a surgical stapling apparatus, the staple cartridge comprising:

a cartridge body;

a plurality of staples disposed within the cartridge body, each staple including a crown and a pair of legs depending from the crown;

a tissue contacting surface on the cartridge body defining staple retaining slots, each staple retaining slot dimensioned to releasably retain a staple; and

a buttress material including at least one weld joining the buttress material to the tissue contacting surface, the at least one weld being positioned to at least partially overlie a staple retaining slot.

2. The staple cartridge of claim 1, wherein the at least one weld is dimensioned to extend at least partially over an ejection path of a leg of a staple disposed in the staple retaining slot.

3. The staple cartridge of claim 1, wherein the buttress material includes a plurality of welds positioned at least partially over the staple retaining slots of the tissue contacting surface.

4. The staple cartridge of claim 3, wherein the plurality of welds are distributed in a pattern over the tissue contacting surface.

5. The staple cartridge of claim 1, wherein the buttress material includes a plurality of welds positioned at least partially over a portion of all of the staple retaining slots of the tissue contacting surface.

6. The staple cartridge of claim 1, wherein the buttress material is porous.

7. The staple cartridge of claim 1, wherein a portion of the buttress material, including the at least one weld, is non-porous.

8. The staple cartridge of claim 1, wherein the staple retaining slots linearly extend along a length of the tissue contacting surface.

9. The staple cartridge of claim 1, wherein the staple retaining slots are in an annular configuration.

10. The staple cartridge of claim 1, wherein the tissue contacting surface includes at least two rows of staple retaining slots.

11. The staple cartridge of claim 10, wherein the at least two rows of staple retaining slots are positioned in one of a linear configuration and an annular configuration.

12. The staple cartridge of claim 10, wherein the buttress material includes a plurality of welds overlying at least one row of the staple retaining slots of the tissue contacting surface.

13. A surgical stapling apparatus including a releasable buttress material, the surgical stapling apparatus comprising:

a cartridge assembly including a plurality of staples and a tissue contacting surface defining staple retaining slots;

an anvil assembly including a tissue contacting surface defining staple pockets for forming staples expelled from the staple retaining slots of the cartridge assembly; and

a buttress material including at least one weld joining the buttress material to the tissue contacting surface of the cartridge assembly, the at least one weld being positioned to at least partially overlie a staple retaining slot of the cartridge assembly.

14. The surgical stapling apparatus of claim 13, wherein the at least one weld is dimensioned to extend at least partially over an ejection path of a leg of a staple disposed in the staple retaining slot.

15. The surgical stapling apparatus of claim 13, wherein the buttress material includes a plurality of welds positioned at least partially over the staple retaining slots of the cartridge assembly.

16. The surgical stapling apparatus of claim 15, wherein the plurality of welds are distributed in a pattern over the tissue contacting surface of the cartridge assembly.

17. The surgical stapling apparatus of claim 13, wherein the buttress material includes a plurality of welds positioned at least partially over a portion of all of the staple retaining slots of the cartridge assembly.

18. The surgical stapling apparatus of claim 13, further comprising a buttress material attached to the tissue contacting surface of the anvil assembly.

19. The surgical stapling apparatus of claim 18, wherein the buttress material of the anvil assembly is different from the buttress material of the cartridge assembly.

20. The surgical stapling apparatus of claim 13, wherein the buttress material is porous.

21. The surgical stapling apparatus of claim 13, wherein a portion of the buttress material, including the at least one weld, is non-porous.

22. The surgical stapling apparatus of claim 13, wherein the cartridge assembly is associated with a first jaw and the anvil assembly is associated with a second jaw, the first and second jaws being selectively movable relative to one another from a first spaced apart position to a second position wherein the first and second jaws cooperate to grasp tissue therebetween.

23. The surgical stapling apparatus of claim 22, wherein the staple retaining slots and the staple pockets linearly extend along a length of the cartridge assembly and the anvil assembly, respectively.

24. The surgical stapling apparatus of claim 22, wherein the tissue contacting surfaces of the cartridge assembly and the anvil assembly include at least two rows of staple retaining slots and staple pockets, respectively.

25. The surgical stapling apparatus of claim 24, wherein the buttress material of the cartridge assembly includes a plurality of welds overlying at least one row of the staple retaining slots of the cartridge assembly.

26. The surgical stapling apparatus of claim 13, wherein the cartridge assembly is associated with a body portion of the surgical stapling apparatus and the anvil assembly includes a shaft removably mountable to the body portion, the anvil assembly being movable toward and away from the body portion.

27. The surgical stapling apparatus of claim 26, wherein the buttress material includes a plurality of welds in an annular configuration.

28. The surgical stapling apparatus of claim 26, wherein the cartridge assembly and the anvil assembly include at least two annular rows of staple retaining slots and staple pockets.

29. The surgical stapling apparatus of claim 28, wherein the buttress material of the cartridge assembly includes a plurality of welds overlying at least one row of the staple retaining slots of the cartridge assembly.