Peristaltic pump that is resistant to torques and vibrations

• US 8,585,379 B2
• Filed: 06/22/2010
• Issued: 11/19/2013
• Est. Priority Date: 08/05/2005
• Status: Active Grant

• Current Assignee: Molon Motor and Coil Corporation
• Original Assignee: Molon Motor and Coil Corporation
• Inventors: Ramirez, Emilio A. Jr., Bley, Ralph
• Primary Examiner(s): Bertheaud, Peter J
• Assistant Examiner(s): KASTURE, DNYANESH G
• Application Number:
  US12/820,307
• Publication Number:
  US 20110150679A1
• Time in Patent Office: 1,246 Days
• Field of Search: 417/2, 417/5, 417/361, 417/426, 417474-47714, D15/9.2, 222/132, 222/138, 222/142, 285/24, 604/153, 403/265, 403270-272, 294/47, 295/250.6, 295/251.3
• US Class Current: 417/477.1
• CPC Class Codes: F04B 43/1253 by using two or more rollers as squeezing elements, the rollers moving on an arc of a circle during squeezing

Abstract

A peristaltic pump for dispensing liquid includes a front casing portion, a rear casing snap-fitted together with the front casing portion, a rotor confined between the front casing portion and the rear casing portion, a plurality of rollers mounted in the rotor, and a flexible tube compressed at equally spaced intervals by the plurality of rollers. The pump is resistant to constant torques and vibrations caused by a machine to which it is attached so that the pump does not become loose and fall apart. In a first embodiment for low torque and low vibration operations, the pump is screwless. In a second embodiment for high torque and high vibration operations, two screws secure a synchronous gear motor to the pump.

Claims

1. A peristaltic pump for dispensing liquid, comprising:

a front casing portion;

a rear casing portion snap-fitted together with the front casing portion, the front casing portion having a plurality of first snap-fit portions spaced apart from each other and the rear casing portion having a plurality of second snap-fit portions spaced apart from each other, each one of the first snap-fit portions being snap-fitted with a corresponding one of the second snap-fit portions;

at least three different types of securing devices for securing and snap-fitting the front casing portion with the rear casing portion, each device positioned at a different location on the front casing portion the rear casing portion;

wherein one of the at least three different types of securing devices comprises a boss on the front casing portion, the boss having a first cylindrical portion with a first diameter and an adjacent second cylindrical portion with a second diameter smaller than the first diameter, a first hole on the rear casing portion and a second hole in a motor flange;

wherein the first diameter of the first cylindrical portion is substantially the same as the diameter of the first hole;

wherein the second diameter of the second cylindrical portion is substantially the same as the second hole;

wherein the boss is inserted through the first hole into the second hole;

a rotor confined between the front casing portion and the rear casing portion and rotatable around an axis, the rotor having a triangular-shaped front face having three tips and a triangular-shaped rear face having three tips, each tip of the three tips of the front face aligned with a corresponding tip of the rear face, the rotor having three rollers with one roller each mounted at each of the three aligned front and rear face tips; and

a flexible tube having a portion housed within the front casing portion and the rear casing portion and compressed therein by the rollers;

wherein the peristaltic pump is resistant to torques and vibrations.

2. The peristaltic pump for dispensing liquid according to claim 1, wherein one of the securing devices comprises at least a pair of open-ended boxes and spring clip pairs configured to snap-fit together the front casing portion and the rear casing portion.

3. The peristaltic pump for dispensing liquid according to claim 1, wherein one of the securing devices comprises a tongue in a recess and a mating groove configured to snap-fit together the front casing portion and the rear casing portion.

4. The peristaltic pump for dispensing liquid according to claim 1, further comprising a bracket formed integrally with the front casing portion.

5. The peristaltic pump for dispensing liquid according to claim 1, wherein the boss and holes are aligned and fused together by ultrasonic welding.

6. The peristaltic pump for dispensing liquid according to claim 5, further comprising a skirt at least partially surrounding the hole on the rear casing portion.

7. The peristaltic pump for dispensing liquid according to claim 1, further comprising a synchronous gear motor having the motor flange with the second hole and being attached there through by ultrasonic welding to the rear casing portion.

8. The peristaltic pump for dispensing liquid according to claim 7, further comprising an output shaft extending from the motor and rotating the rotor.

9. The peristaltic pump for dispensing liquid according to claim 1, further comprising an inlet channel formed integrally on the front casing portion and configured to hold the flexible tube in place.

10. The peristaltic pump for dispensing liquid according to claim 1, further comprising an outlet channel formed integrally on the front casing portion and configured to hold the flexible tube in place.

11. The peristaltic pump for dispensing liquid according to claim 1, further comprising an inlet suction branch configured to bring the liquid flowing into the flexible tube.

12. The peristaltic pump for dispensing liquid according to claim 1, further comprising a plurality of mated inserts and barrels formed integrally on the rotor and configured to carry the plurality of rollers.

13. The peristaltic pump for dispensing liquid according to claim 12, further comprising a dowel mounted inside the rotor and configured to align the plurality of mated inserts and barrels.

14. The peristaltic pump for dispensing liquid according to claim 1, further comprising T-shaped supports configured to reinforce the rotor.

15. The peristaltic pump for dispensing liquid according to claim 1, wherein the flexible tube is continually compressed by at least two rollers.

16. The peristaltic pump for dispensing liquid according to claim 1, wherein the front and rear casing portions are free from being structurally attached to each other during use of the peristaltic pump other than the snap-fit at the three or more locations around the axis.

17. A screw-less peristaltic pump assembly for dispensing liquid, comprising:

a front casing portion;

a rear casing portion having a first hole;

a gear motor with a flange having a second hole;

a plurality of different types of devices for securing and snap-fitting the front casing portion and the rear casing portion together without screws, the devices including;

a pair of bosses, the bosses having a first cylindrical portion with a first diameter and an adjacent second cylindrical portion with a second diameter smaller than the first diameter;

wherein the first diameter of the first cylindrical portion is substantially the same as the diameter of the first hole in the rear casing portion;

wherein the second diameter of the second cylindrical portion is substantially the same as the second hole in the flange;

wherein the boss is inserted through the first hole into the second hole;

a pair of open-ended boxes and spring clip pairs configured to snap-fit together the front casing portion and the rear casing portion; and

,

a recess and a mating groove configured to snap-fit together the front casing portion and the rear casing portion;

a rotor confined between the front casing portion and the rear casing portion;

a plurality of rollers mounted in the rotor; and

a flexible tube compressed at equally spaced intervals by the plurality of rollers;

wherein the pump assembly is resistant to torques and vibrations.

18. The screw-less peristaltic pump assembly for dispensing liquid according to claim 17, wherein the gear motor is attached by ultrasonic welding the boss to the rear casing portion.

19. The screw-less peristaltic pump assembly for dispensing liquid according to claim 18, wherein the motor further comprises a skirt at least partially surrounding the holes, the skirt further including a recessed area for engaging and securing the flange of the motor.

20. A screw-less peristaltic pump assembly for dispensing liquid, comprising:

a front casing portion;

a rear casing portion;

a plurality of different snap-fitting devices for securing and snap-fitting the front casing portion and the rear casing portion together without screws, the devices including;

a boss, the boss having a first cylindrical portion with a first diameter and an adjacent second cylindrical portion with a second diameter smaller than the first diameter, a first sleeve in the rear casing portion, and a second sleeve in a motor flange,

wherein the first diameter of the first cylindrical portion is substantially the same as the diameter of the first sleeve in the rear casing portion;

wherein the second diameter of the second cylindrical portion is substantially the same as the second sleeve in the motor flange;

wherein the boss is inserted through the first sleeve into the second sleeve and heat welded together;

a pair of open-ended boxes and spring clip pairs configured to snap-fit together the front casing portion and the rear casing portion; and

,

a C-shaped groove in a circular recess and a c-shaped tongue configured to form a seal between the front casing portion and the rear casing portion;

a rotor confined between the front casing portion and the rear casing portion, the rotor including reinforcing supports;

a plurality of rollers mounted in the rotor; and

a flexible tube compressed at equally spaced intervals by the plurality of rollers;

wherein the pump assembly is resistant to torques and vibrations.