Infinitely variable transmissions, continuously variable transmissions, methods, assemblies, subassemblies, and components therefor

• US 8,585,528 B2
• Filed: 11/16/2012
• Issued: 11/19/2013
• Est. Priority Date: 02/16/2007
• Status: Expired due to Fees

• Current Assignee: Enviolo BV
• Original Assignee: Fallbrook Intellectual Property Company LLC (Fallbrook Technologies Incorporated)
• Inventors: Carter, Jeremy, Lohr, Charles, Pohl, Brad, Dawe, Daniel J.
• Primary Examiner(s): YOUNG, EDWIN
• Application Number:
  US13/679,702
• Publication Number:
  US 20130143708A1
• Time in Patent Office: 368 Days
• Field of Search: 475/192, 475/197, 475/214, 476/10
• US Class Current: 475/192
• CPC Class Codes: F16H 15/503 in which two members co-operate by means of balls or rollers of uniform effective diameter, not mounted on shafts
• CPC Class Codes: F16H 15/52 in which a member of uniform effective diameter mounted on a shaft may co-operate with different parts of another member
• CPC Class Codes: F16H 2037/0866 Power split variators with distributing differentials, with the output of the CVT connected or connectable to the output shaft
• CPC Class Codes: F16H 37/084 at least one power path being a continuously variable transmission, i.e. CVT
• CPC Class Codes: F16H 57/033 Series gearboxes, e.g. gearboxes based on the same design being available in different sizes or gearboxes using a combination of several standardised units
• CPC Class Codes: F16H 61/6649 characterised by the means for controlling the torque transmitting capability of the gearing
• CPC Class Codes: F16H 63/067 mechanical actuating means
• CPC Class Codes: Y10T 74/20024 Fluid actuator

Abstract

Inventive embodiments are directed to components, subassemblies, systems, and/or methods for infinitely variable transmissions (IVT) having a variator provided with a plurality of tilting spherical planets. In one embodiment, a variator is provided with multiple planet arrays. In another embodiment, a hydraulic system is configured to control the transmission ratio of the IVT. Various inventive idler assemblies and planet-pivot arm assemblies can be used to facilitate adjusting the transmission speed ratio of an IVT. Embodiments of a transmission housing and bell housing are adapted to house components of an IVT and, in some embodiments, to cooperate with other components of the IVT to support operation and/or functionality of the IVT. Various related devices include embodiments of, for example, a control feedback mechanism, axial force generation and management mechanisms, a control valve integral with an input shaft, and a rotatable carrier configured to support planet-pivot arm assemblies.

Claims

1. A drivetrain comprising:

a power source;

an infinitely variable variator coupled to the power source, the infinitely variable variator comprising;

a first plurality of traction rollers;

a second plurality of traction rollers;

a carrier operationally coupled to the first and the second plurality traction rollers; and

wherein the carrier is configured to rotate about a longitudinal axis of the infinitely variable variator;

a hydraulic system configured to control the transmission ratio of the infinitely variable variator; and

wherein the hydraulic system is configured to be in fluid communication with the carrier.

2. The drivetrain of claim 1, further comprising:

an input shaft arranged along said longitudinal axis of the infinitely variable variator, the input shaft coupled to the carrier; and

a planet axle coupled to each traction roller, wherein the traction rollers are adapted to rotate about a planet axis substantially coaxial with the planet axles.

3. The drivetrain of claim 2, wherein the traction rollers and planet axles are rigidly coupled.

4. The drivetrain of claim 3, wherein the traction rollers are configured to orbit about said longitudinal axis.

5. A variator comprising:

an input shaft;

a carrier coupled to the input shaft;

a first plurality of planet-pivot arm assemblies operationally coupled to the carrier;

a first non-rotatable traction ring operationally coupled to the first plurality of planet-pivot arm assemblies;

a first output traction ring operationally coupled to the first plurality of planet-pivot arm assemblies;

a torque transfer device operationally coupled to the first output traction ring;

a first axial force generating mechanism operationally coupled to the first non-rotatable traction ring;

a second plurality of planet-pivot arm assemblies coupled to the carrier;

wherein each of the planet-pivot arm assemblies of the first and second pluralities of planet-pivot arm assemblies comprises;

a planet;

a planet axle operationally coupled to the planet; and

a pivot arm coupled to the planet axle, the pivot arm operationally coupled to a ratio shifting mechanism of the variator.

6. The variator of claim 5, further comprising a second axial force generating mechanism operationally coupled to the first output traction ring.

7. The variator of claim 5, wherein the carrier is configured to be in fluid communication with a hydraulic system.

8. The variator of claim 7, wherein the carrier is adapted to supply a lubricant to the planet-pivot arm assemblies.

9. The variator of claim 5, further comprising:

a second non-rotatable traction ring coupled to the second plurality of planet-pivot arm assemblies;

a second output traction ring in contact with the second plurality of planet-pivot arm assemblies;

a shifting mechanism coupled to the planet-pivot arm assemblies, wherein the shifting mechanism synchronously actuates the first and second pluralities of planet-pivot arm assemblies for tilting an axis of rotation of the planets traction rollers; and

wherein the carrier is configured to receive and support the pluralities of planet-pivot arm assemblies, wherein each of the first and second pluralities of planets is arranged angularly about a longitudinal axis of the carrier, and wherein each of the first and second pluralities of planets is positioned concentrically with the longitudinal axis of the carrier.

10. The variator of claim 9, further comprising a second axial force generation mechanism coupled to the second non-rotatable traction ring.

11. The variator of claim 9, further comprising a torque output device coupled to the first and second output traction rings.

12. The variator of claim 9, further comprising first and second idler assemblies coupled to, respectively, the first and the second pluralities of planets.

13. An infinitely variable transmission (IVT) comprising:

a carrier configured to rotate about a longitudinal axis of the IVT;

a first array of planet-pivot assemblies operationally coupled to the carrier, wherein the carrier is adapted to receive and support the first array of planet-pivot assemblies, each planet-pivot assembly having a plurality of planets arranged angularly about the longitudinal axis;

an input shaft coupled to the carrier, wherein the input shaft and the carrier are configured to be coaxial with, and to rotate about, a central axis of the transmission;

a first non-rotatable traction ring coupled to the first array of planet-pivot arm assemblies;

an output traction ring in contact with the first array of planet-pivot assemblies;

an idler assembly arranged coaxial with the longitudinal axis of the transmission, the idler assembly in contact with the plurality of planets; and

a hydraulic control system configured to be in fluid communication with the carrier and/or the input shaft, the hydraulic control system adapted to adjust the transmission ratio of the IVT.

14. The IVT of claim 13, further comprising a second array of planet-pivot arm assemblies coupled to the carrier.

15. The IVT of claim 14, further comprising a second non-rotatable traction ring coupled to the second array of planet-pivot arm assemblies.

16. The IVT of claim 13, further comprising a piston adapted to be in fluid communication with the hydraulic system, the piston configured to actuate at least one array of the planet-pivot arm assemblies.