Dispensing fluid from an infusion pump system

• US 8,585,657 B2
• Filed: 06/21/2011
• Issued: 11/19/2013
• Est. Priority Date: 06/21/2011
• Status: Active Grant

• Current Assignee: Insulet Corporation
• Original Assignee: Asante Solutions, Inc (Abbott Laboratories)
• Inventors: Colton, Joshua
• Primary Examiner(s): SCHMIDT, EMILY LOUISE
• Application Number:
  US13/164,987
• Publication Number:
  US 20120330270A1
• Time in Patent Office: 882 Days
• Field of Search: 604/131, 604/135, 604/151, 604/155, 604/207, 604/208, 604/209, 604/890.1
• US Class Current: 604/209
• CPC Class Codes: A61M 5/1456 with a replaceable reservoir comprising a piston rod to be moved into the reservoir, e.g. the piston rod is part of the removable reservoir

Abstract

Some embodiments of an infusion pump system include a drive system that advances a piston rod to dispense medicine to a user. Moreover, the drive system can be configured to reliably dose selected amounts of medicine to the user while also reducing the likelihood of inadvertent dispensing of medicine in response to impacts or pressure changes exerted upon the infusion pump system.

Claims

1. An infusion pump device, comprising:

a pump housing that defines a space to receive a medicine;

a drive system to dispense a medicine from the pump housing when the medicine is received in the space, the drive system comprising;

an electrically powered actuator;

a drive wheel that rotates in response to movement of the electrically powered actuator; and

a piston rod that is engaged with the drive wheel, wherein the piston rod is advanced in a longitudinally forward direction relative to the drive wheel toward the space to receive the medicine in response to rotation of the drive wheel,

wherein the drive wheel is spring-biased in an axial direction that is generally opposite to the longitudinally forward direction so that the drive wheel remains in a generally fixed axial position relative to the pump housing during forward advancement of the piston rod relative to the drive wheel.

2. The infusion pump device of claim 1, further comprising a spring device engaged with the drive wheel and generally coaxial with the drive wheel so as to bias the drive wheel in the axial direction that is generally opposite to the longitudinally forward direction.

3. The infusion pump device of claim 2, wherein the drive system further comprises a ratchet mechanism that advances a piston rod during a drive step to dispense the medicine when the medicine is received in the space.

4. The infusion pump device of claim 3, wherein the drive system further comprises a spring device that provides a drive force to the ratchet mechanism during the drive step to advance the ratchet mechanism in a forward direction.

5. The infusion pump device of claim 3, wherein a component of the ratchet mechanism is coupled to the electrically powered actuator via one or more gears.

6. The infusion pump device of claim 5, wherein the electrically powered actuator comprises a bi-directional actuator.

7. The infusion pump device of claim 6, wherein the electrically powered actuator comprises a reversible rotational motor.

8. The infusion pump device of claim 1, further comprising an electrical connector positioned along the pump housing and configured to releasably mate with a second electrical connector of an adjacent device.

9. An infusion pump device, comprising:

a pump housing that defines a space to receive a medicine; and

a drive system to dispense the medicine from the pump housing when the medicine is received in the space, the drive system comprising;

a piston rod that is advanced in a longitudinally forward direction toward the space to dispense the medicine;

a drive wheel that rotates to advance the piston rod;

a bias member positioned coaxial with the piston rod and the drive wheel, wherein the bias member urges the drive wheel in an axial direction that is generally opposite to the longitudinally forward direction so that the drive wheel remains in a generally fixed axial position relative to the pump housing during forward advancement of the piston rod relative to the drive wheel;

a ratchet wheel that is incrementally rotated in a forward direction to rotate the drive wheel and thereby advance the piston rod;

a movable pawl that engages the ratchet wheel, the movable pawl being adjustable from a reset position to a forward position so as to incrementally rotate the ratchet wheel in the forward direction;

a spring device that urges the movable pawl to adjust from the reset position to the forward position; and

an actuator assembly that acts upon the movable pawl to force the movable pawl to the reset position and that reverses to permit the movable pawl to adjust from the reset position to the forward position.

10. The infusion pump device of claim 9, wherein the bias member comprises a spring device engaged with the drive wheel and generally coaxial with the drive wheel so as to bias the drive wheel in the axial direction that is generally opposite to the longitudinally forward direction.

11. The infusion pump device of claim 9, wherein the actuator assembly comprises a bi-directional actuator.

12. The infusion pump device of claim 11, wherein the actuator assembly comprises a reversible rotational motor.

13. The infusion pump device of claim 12, wherein the actuator assembly further comprises a pusher arm coupled to the reversible rotational motor.

14. The infusion pump device of claim 13, wherein the pusher arm is coupled to the reversible rotational motor via one or more gears.

15. A method of dispensing medicine from an infusion pump device, comprising:

rotating a drive wheel housed inside a pump housing of an infusion pump device in response to movement of an electrically powered actuator housed inside the pump housing; and

in response to rotating the drive wheel, advancing a piston rod in a longitudinally forward direction toward a space defined by the pump housing that is configured to receive a medicine, wherein the drive wheel is urged by a bias member in an axial direction that is generally opposite to the longitudinally forward direction so that the drive wheel remains in a generally fixed axial position relative to the pump housing during advancement of the piston in the longitudinally forward direction.

16. The method of claim 15, further comprising rotating a ratchet wheel in a forward direction to rotate the drive wheel and thereby advance the piston rod.

17. The method of claim 16, further comprising adjusting a movable pawl that engages the ratchet wheel, the movable pawl being adjustable from a reset position to a forward position so as to incrementally rotate the ratchet wheel in the forward direction, wherein a spring device urges the movable pawl to adjust from the reset position to the forward position.

18. The method of claim 17, further comprising activating an actuator assembly that acts upon the movable pawl to force the movable pawl to the reset position and that reverses to adjust the movable pawl from the reset position to the forward position, wherein the actuator assembly comprises the electrically powered actuator.

19. The method of claim 18, wherein the actuator assembly comprises a reversible rotational motor.

20. The method of claim 15, wherein the bias member comprises a spring device that is engaged with the drive wheel and is positioned generally coaxial with the drive wheel so as to bias the drive wheel in the axial direction that is generally opposite to the longitudinally forward direction.