Low-noise optical current source

• US 8,586,912 B1
• Filed: 10/27/2011
• Issued: 11/19/2013
• Est. Priority Date: 10/27/2011
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Palmer, Timothy John, Winter, Paul Nicholas
• Primary Examiner(s): Luu, Thanh
• Assistant Examiner(s): Naphas, Renee
• Application Number:
  US13/283,041
• Time in Patent Office: 754 Days
• Field of Search: 250/252.1, 250/578.1, 600322-340, 600/310, 356 39- 41
• US Class Current: 250/252.1
• CPC Class Codes: A61B 2560/0233 Optical standards
• CPC Class Codes: A61B 5/14542 for measuring blood gases A61B5/14551 takes precedence

Abstract

Systems, methods for manufacturing, and devices for producing an output current that simulates a current generated by an optical patient sensor are provided. An optical patient sensor includes a sensor light source having a first characteristic profile and a sensor photodetector having a second characteristic profile. The current source includes a light source having a characteristic profile similar to the first characteristic profile and indicative of interchangeability between the light source and the sensor light source, and a first photodetector configured to produce an output current in response to receiving light from the light source, the first photodetector having a characteristic profile similar to the second characteristic profile and indicative of interchangeability between the sensor photodetector and the first photodetector.

Claims

1. A current source for producing an output current that simulates a current generated by an optical patient sensor, the optical patient sensor including a sensor light source having a first characteristic profile and a sensor photodetector having a second characteristic profile, the current source comprising:

a light source configured to emit light in response to a drive signal, the light source having a characteristic profile that is similar to the first characteristic profile as to indicate interchangeability between the light source and the sensor light source;

a first photodetector configured to produce the output current in response to receiving light from the light source, the first photodetector having a characteristic profile similar to the second characteristic profile as to indicate interchangeability between the sensor photodetector and the first photodetector; and

a control unit configured to;

receive a signal indicative of light emitted by the light source based on an output of a second photodetector;

provide the drive signal to the light source based at least in part on the received signal indicative of light emitted by the light source and a waveform control signal.

2. The current source of claim 1, wherein the first characteristic profile and the characteristic profile of the light source include at least one of a common manufacturing specification and a common manufacturing batch.

3. The current source of claim 2, wherein the first characteristic profile and the characteristic profile of the light source include a common manufacturing specification that includes at least one of an intensity, a propagation direction, a dispersion, a wavelength spectrum, a polarization, and a noise level.

4. The current source of claim 3, wherein the second characteristic profile and the characteristic profile of the first photodetector include at least one of a common manufacturing specification and a common manufacturing batch.

5. The current source of claim 4, wherein the second characteristic profile and the characteristic profile of the first photodetector include a common manufacturing specification that includes at least one of a noise level, a sensitivity, a spectral response, and a linearity.

6. The current source of claim 1, wherein the characteristic profile of the light source includes a characteristic with a value within a tolerance range of a value of a corresponding characteristic included in the first characteristic profile.

7. The current source of claim 6, wherein the characteristic profile of the first photodetector includes a characteristic with a value within a tolerance range of a value of a corresponding characteristic included in the second characteristic profile.

8. The current source of claim 1, further comprising a connector configured to couple the output current to a patient monitoring device.

9. The current source of claim 1, further comprising processing equipment configured to generate the waveform control signal based on at least one of a waveform stored in a memory and a user selection of one or more waveform features.

10. The current source of claim 9, wherein the processing equipment is included in a control module, and further comprising a connector configured to removably couple the current source to the control module.

11. The current source of claim 1, further comprising a temperature controller configured to hold relatively constant the temperature of at least one of the light source and the first photodetector.

12. The current source of claim 11, where the temperature of at least one of the light source and the first photodetector are held below an ambient temperature.

13. A method of manufacturing a current source for producing an output current that simulates a current generated by an optical patient sensor, the optical patient sensor including a sensor light source having a first characteristic profile and a sensor photodetector having a second characteristic profile, the method comprising:

selecting a light source having a characteristic profile similar to the first characteristic profile as to indicate interchangeability between the light source and the sensor light source;

selecting a photodetector having a characteristic profile similar to the second characteristic profile as to indicate interchangeability between the photodetector and the sensor photodetector, the photodetector configured to produce the output current in response to receiving light from the light source;

coupling the light source and photodetector to a control unit, the control unit, comprising a control photodiode, configured to provide a drive signal to the light source; and

coupling a connector to the photodetector, whereby the output current is provided to the connector.

14. The method of claim 13, wherein selecting the light source comprises testing one or more characteristics included in the characteristic profile of the light source.

15. The method of claim 14, wherein selecting the photodetector comprises testing one or more characteristics included in the characteristic profile of the photodetector.

16. The method of claim 13, wherein the first characteristic profile and the characteristic profile of the light source include at least one of a common manufacturing specification and a common manufacturing batch.

17. The method of claim 16, wherein the at least one of a common manufacturing specification and a common manufacturing batch includes at least one of an intensity, a propagation direction, a dispersion, a wavelength spectrum, a polarization, and a noise level.

18. The method of claim 13, further comprising installing the current source within a test unit for a pulse oximetry monitor, wherein the connector is configured to couple with a pulse oximetry monitor connector to provide the output current to the pulse oximetry monitor.

19. The method of claim 18, wherein the connector is configured to couple with an optical patient sensor connector included with the pulse oximetry monitor.

20. The method of claim 13, further comprising coupling the control unit to a connector configured to removably couple the current source to a separate control module, the control module configured to provide a waveform control signal to the control unit and the control unit configured to provide a drive signal based at least in part on the waveform control signal.

21. The method of claim 20, further comprising providing a second current source for producing an output current that simulates a current generated by a second, different optical patient sensor, wherein the second current source is configured to couple to the control module after the current source is removed.

22. The method of claim 13, further comprising installing a light deflecting device to deflect at least some of the light emitted by the light source away from the photodetector.