Pipe system, a gas sensing system for a pipe system, and a method of determining a gas component in a cavity of a pipe

• US 8,590,365 B2
• Filed: 04/22/2009
• Issued: 11/26/2013
• Est. Priority Date: 06/03/2008
• Status: Expired due to Fees

• Current Assignee: National Oilwell Varco Denmark I/S (NOV, Inc.)
• Original Assignee: National Oilwell Varco Denmark I/S (NOV, Inc.)
• Inventors: Weppenaar, Nicky, Kristiansen, Mikael
• Primary Examiner(s): Williams, Hezron E
• Assistant Examiner(s): KOLB, NATHANIEL J
• Application Number:
  US12/995,740
• Publication Number:
  US 20110154884A1
• Time in Patent Office: 1,679 Days
• Field of Search: 73/240.1, 73/240.2
• US Class Current: 73/24.02
• CPC Class Codes: F16L 11/082 two layers
• CPC Class Codes: F16L 11/12 with arrangements for particular purposes, e.g. specially profiled, with protecting layer, heated, electrically conducting F16L11/11 takes precedence
• CPC Class Codes: F16L 2011/047 with a diffusion barrier layer
• CPC Class Codes: G01M 3/047 with photo-electrical detection means, e.g. using optical fibres
• CPC Class Codes: G01N 2021/1704 in gases
• CPC Class Codes: G01N 2021/1708 with piezotransducers probes for investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves G01N29/24
• CPC Class Codes: G01N 2021/1793 Remote sensing
• CPC Class Codes: G01N 2021/8557 Special shaping of flow, e.g. using a by-pass line, jet flow, curtain flow
• CPC Class Codes: G01N 2021/8578 Gaseous flow IR analysers G01N21/8507
• CPC Class Codes: G01N 21/1702 with opto-acoustic detection, e.g. for gases or analysing solids
• CPC Class Codes: G01N 2201/084 Fibres for remote transmission
• CPC Class Codes: G01N 29/2425 optoacoustic fluid cells therefor

Abstract

The invention relates to a pipe system comprising a pipe, a gas sensing station and a remote output system. The pipe comprises a pipe gas cavity, such as an annulus, extending lengthwise in part or all of the length of the pipe; the gas sensing station comprises a sensing gas cavity which is in gas communication with the pipe gas cavity: The sensing gas cavity comprises a photoacoustic spectroscope. The pipe system comprises at least one optical feeding fiber for feeding light to the photoacoustic spectroscope and a transmission path for transferring a signal from the photoacoustic spectroscope to the remote output system, the transmission path from the gas sensing station to the remote output system is an optical transmission path.

The pipe may for example be a flexible pipe e.g. an umbilical or a pipe for the transportation of crude oil from a well to an off shore or on shore station, for example a ship or a platform.

The gas sensing station may be integrated in the pipe, e.g. in an end fitting or it may be an external gas sensing station.

According to a high security embodiment of the invention it is desired that all energy transported between the remote output system and the gas sensing station is in the form of optical energy e.g. transported in one or more optical fibers. This embodiment provides a very safe and simultaneously well functioning system, with reduced risk of igniting burnable fluids and simultaneously with a high signal-to-noise quality.

Claims

1. A pipe system comprising a pipe, a gas sensing station and a remote output system, the pipe comprises a pipe gas cavity extending lengthwise in part or all of the length of the pipe, the gas sensing station comprises a sensing gas cavity which is separated from but in gas communication with the pipe gas cavity, the sensing gas cavity comprises a photoacoustic spectroscope, the pipe system comprises at least one optical feeding fiber for feeding light to the photoacoustic spectroscope and a transmission path for transferring a signal from the photoacoustic spectroscope to the remote output system, the transmission path from the gas sensing station to the remote output system is an optical transmission path.

2. A pipe system as claimed in claim 1 wherein the pipe comprises a plurality of sheaths including an internal sheath and an outer sheath, at least two of said sheaths form a barrier against gas, the pipe gas cavity being provided between said two barrier sheaths.

3. A pipe system as claimed in claim 1 wherein said pipe gas cavity extends along the length of the pipe in a length of at least about 1 m.

4. A pipe system as claimed in claim 1 wherein the remote output system comprises at least one light source optically connected to said photoacoustic spectroscope via said at least one feeding fiber wherein said photoacoustic spectroscope comprises an acoustic detector arranged to detect gas pressure changes occurring as a result of stimulation of the gas in the photoacoustic spectroscope with light.

5. A pipe system as claimed in claim 4 wherein the light source comprises at least one of a gas discharge lamp, a laser, a light emitting diode (LED), a semiconductor diode laser, and a tunable laser.

6. A pipe system as claimed in claim 4 wherein said acoustic detector comprises at least one amplifier, the amplifier being in the form of a tuning fork comprising at least two prongs, the detection space comprises a space between said two prongs.

7. A pipe system as claimed in claim 4 wherein said acoustic detector comprises a microphone for detecting the gas pressure changes as sound waves.

8. A pipe system as claimed in claim 4 wherein said acoustic detector comprises at least one piezoelectric crystal for detecting the gas pressure changes.

9. A pipe system as claimed in claim 8 wherein said piezoelectric crystal is in electrical communication with a transducer for converting electrical signals from said piezoelectric crystal into optical signals, said optical signals being transmitted along said optical transmission path.

10. A pipe system as claimed in claim 4 comprising a transducer for converting electrical signals into optical signals, said transducer comprises an analogue-digital converter and an electromagnetic generator.

11. A pipe system as claimed in claim 1 wherein the light comprises wavelengths which are at least partly absorbable by at least one of water vapour, methane (CH4), hydrogen sulphide (H2S), Carbon monoxide (CO), Carbon dioxide (CO2), Oxygen (O2) and hydrogen (H2).

12. A pipe system as claimed in claim 1 wherein said photoacoustic spectroscope comprises a detection space, said detection space being a part of or the whole sensing gas cavity of the gas sensing station, said feeding fiber being arranged to feed light to said detection space.

13. A pipe system as claimed in claim 1 wherein said photoacoustic spectroscope comprises an acoustic detector comprising a piezoelectric crystal in electrical communication with an analogue-to-digital transducer, which analogue-to digital transducer is connected to a light emitter.

14. A pipe system as claimed in claim 1 wherein the pipe system comprises at least one amplifier for amplifying the signal from the photoacoustic spectroscope, said amplifier being arranged at the gas sensing station.

15. A pipe system as claimed in claim 14 wherein said photoacoustic spectroscope comprises an acoustic detector comprising a piezoelectric crystal in electrical communication with an analogue-to digital transducer, which analogue-to digital transducer is connected to a light emitter, said amplifier being applied to amplify the electrical signal prior to converting the signal in the analogue-to digital transducer or said amplifier being applied to amplify the optical signal.

16. A pipe system as claimed in claim 1 wherein said optical feeding fiber or at least one secondary optical feeding fiber is arranged to feed light to at least one energy consuming element in said gas sensing station to provide said at least one energy consuming element with energy, said at least one energy consuming element being selected from a laser, an amplifier and a transducer.

17. A pipe system as claimed in claim 1 further comprising a power supply for supplying the photoacoustic spectroscope with electrical power, the power supply is provided via an electrical wire, said photoacoustic spectroscope comprises an acoustic detector and a detection space, said optical feeding fiber being arranged to feed light to said detection space and said electrical wire being arranged to supply energy to at least one energy consuming element, preferably selected from a laser, an amplifier and a transducer.

18. pipe system as claimed in claim 1 wherein essentially all energy transported between said remote output system and said gas sensing station is in the form of optical energy.

19. A pipe system as claimed in claim 1 wherein the remote output system comprises an analyzer, said analyzer being optically connected to said photoacoustic spectroscope for receiving optical output from said photoacoustic spectroscope.

20. A pipe system as claimed in claim 19 wherein said analyzer is capable of analyzing light from said photoacoustic spectroscope to detect the presence of water vapour or one or more of the components selected from oxygen, hydrogen, methane, hydrogen sulphides and carbon dioxides.

21. A pipe system as claimed in claim 1 wherein the remote output system comprises a light source and an analyzer, said light source and said analyzer being optically coupled such that the gas sensing station is capable of comparing the wavelengths or intensities of the emitted light with the output from the photoacoustic spectroscope.

22. A pipe system as claimed in claim 1 wherein at least one active element of the remote output system is placed at a distance from the gas sensing station which is at least about 2 m, wherein the active elements are selected from said light source and said analyzer.

23. A pipe system as claimed in claim 1 wherein the remote output system comprises at least one light source and at least one analyzer, said remote output system being optically connected to two or more gas sensing stations.

24. A pipe system as claimed in claim 23 wherein said light analyzer is optically coupled to two or more photoacoustic spectroscopes.

25. A pipe system as claimed in claim 1 wherein the pipe comprises an end fitting, said gas sensing station being integrated in said end fitting, and wherein said end fitting comprises said sensing gas cavity which is in gas communication with the pipe gas cavity.

26. A pipe system as claimed in claim 1 wherein the gas sensing station is external to the pipe.

27. A pipe system as claimed in claim 1 wherein the pipe comprises an access opening into said pipe gas cavity through which said sensing gas cavity is in gas communication with said pipe gas cavity.

28. A pipe system as claimed in claim 27 wherein the pipe comprises an end fitting, said access opening into said pipe gas cavity being provided via said end fitting.

29. A pipe system as claimed in claim 28 wherein the gas sensing station is fixed to said end fitting, by use of one or more of a snap-lock, or a bolt-nut arrangement.

30. A pipe system as claimed in claim 1 wherein said pipe is a riser pipe.

31. A pipe system as claimed in claim 30 wherein said riser comprises an end fitting for connection to an offshore station, said gas sensing station being integrated in said end-fitting or being in gas communication with said pipe gas cavity via said end-fitting and said remote output system being placed at said offshore station.

32. A gas sensing system for sensing a gas in a cavity of a pipe, said gas sensing system comprises a gas sensing station and a remote output system, said gas sensing station comprises a sensing gas cavity comprising a photoacoustic spectroscope, said remote output system comprises at least one light source and an analyzer, said at least one light source being optically connected to said photoacoustic spectroscope for feeding said photoacoustic spectroscope, said photoacoustic spectroscope further being optically connected to said analyzer for analyzing signals from said photoacoustic spectroscope, said gas sensing station being arranged to be connected to a pipe with a pipe gas cavity to provide a gas communication between said pipe gas cavity and said sensing gas cavity.

33. A gas sensing system as claimed in claim 32 wherein said at least one light source is optically connected to said photoacoustic spectroscope by at least one optical feeding fiber.

34. A gas sensing system as claimed in claim 32 wherein said system comprises an optical transmission path for transferring a signal from the photoacoustic spectroscope to the remote output system.

35. A gas sensing system as claimed in claim 32 wherein said light source comprises at least one of a gas discharge lamp, a laser, a light emitting diode (LED) and a semiconductor diode laser.

36. A gas sensing system as claimed in claim 32 wherein said gas sensing system is adapted to be connected to a pipe comprising an access opening into a pipe gas cavity, said sensing gas cavity being adapted to be in gas communication with said pipe gas cavity through said access opening.