Regenerative braking for gas turbine systems

• US 8,590,653 B2
• Filed: 07/10/2012
• Issued: 11/26/2013
• Est. Priority Date: 03/17/2008
• Status: Active Grant

• Current Assignee: Turbocell LLC
• Original Assignee: ICR Turbine Engine Corporation
• Inventors: Watson, John D., Donnelly, Frank Wegner
• Primary Examiner(s): Rocca, Joseph
• Assistant Examiner(s): Freedman, Laura
• Application Number:
  US13/545,551
• Publication Number:
  US 20120279231A1
• Time in Patent Office: 504 Days
• Field of Search: 60/395.11, 60/395.12, 607/28, 165/10, 165/104.14, 180/165, 180/65.31, 903/947
• US Class Current: 180/165
• CPC Class Codes: B60L 2200/26 Rail vehicles
• CPC Class Codes: B60L 2220/18 Reluctance machines
• CPC Class Codes: B60L 7/10 Dynamic electric regenerative braking B60L7/22 takes precedence
• CPC Class Codes: F02C 3/36 Open cycles
• CPC Class Codes: F02C 6/14 Gas-turbine plants having means for storing energy, e.g. for meeting peak loads
• CPC Class Codes: F02C 6/16 for storing compressed air
• CPC Class Codes: F02C 7/10 by means of regenerative heat-exchangers
• CPC Class Codes: F02C 9/56 with power transmission control
• CPC Class Codes: F05D 2220/76 an electrical generator
• CPC Class Codes: F05D 2240/40 Use of a multiplicity of similar components
• CPC Class Codes: Y02E 60/16 Mechanical energy storage, e.g. flywheels or pressurised fluids
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 50/60 Efficient propulsion technologies, e.g. for aircraft

Abstract

The present invention is directed to an energy storage system comprised of a heat block having a relatively high specific energy capacity. The heat block can be used, for example, with a regenerative braking system for gas turbine powered vehicles to improve fuel efficiency.

Claims

1. A vehicle system, comprising:

at least one gas turbine engine;

at least one of a plug-in to a power grid, an electrical generator, and a braking system, the plug-in to a power grid generating electrical energy when the at least one gas turbine engine is not operating, the electrical generator generating electrical energy when the at least one gas turbine engine is idling, and the braking system generating electrical energy when braking;

a resistive grid to transform the electrical energy from the at least one of a plug-in, electrical generator, and braking system into thermal energy by resistive dissipation;

at least one heat block in thermal communication with the resistive grid to absorb the thermal energy, wherein the at least one heat block is in thermal communication with the at least one gas turbine engine; and

wherein the electrical energy from the at least one of a plug-in, electrical generator, and braking system is generated by a motor connected to a first shaft that is in mechanical communication with a transmission which is in mechanical communication with the at least one gas turbine engine, and wherein, in a first mode, the motor is disengaged from the first shaft and produces substantially no electrical energy and, in a second mode, the transmission is disengaged and the motor is engaged with a second shaft and generates the electrical energy from the at least one of a plug-in, electrical generator, and braking system in response to braking.

2. The system of claim 1, further comprising:

a first motor connected to a first shaft in mechanical communication with a transmission which is in mechanical communication with the at least one gas turbine engine;

a second motor connected to a third shaft positioned between the gas turbine engine and the transmission, the second motor being in mechanical communication with the at least one gas turbine engine and the transmission; and

wherein, in the first mode, the first motor and the second motor are disengaged from the first shaft and the third shaft and produce substantially no electrical energy and, in a third mode, the second motor is engaged with the third shaft and generates the electrical energy when the vehicle system is stopped and idling.

3. The system of claim 1, wherein the motor comprises an axle motor associated with a vehicle axle, and wherein, in the first mode, the axle motor is disengaged from the vehicle axle and produces substantially no electrical energy and, in the second mode, the axle motor is engaged with the vehicle axle and generates the electrical energy in response to braking.

4. The system of claim 1, wherein a heat exchanger is in thermal communication with the heat block and transfers thermal energy from the heat block to a working fluid and wherein a heated working fluid provides power to the gas turbine engine.

5. The system of claim 1, wherein the gas turbine engine comprises:

a first low pressure compressor to compress an input fluid to form a first input fluid at a first pressure;

an intercooler apparatus to cool the first input fluid to a lower first temperature;

a first high pressure compressor to compress the cooled first input fluid to form a second input fluid at a second pressure higher than the first pressure;

a recuperator to heat the second input fluid to a higher second temperature;

a heat exchanger in thermal communication with the heat block wherein the second input fluid passes through a cold side of the heat exchanger;

a combustor to heat the second input fluid to form a third input fluid having a third temperature higher than the first and second temperatures;

a second high pressure turbine to power the first high pressure compressor in response to expansion of the third input fluid;

a second low pressure turbine to power the first low pressure compressor in response to further expansion of the third input fluid; and

a free power turbine to power an output shaft in response to further expansion of the third input fluid, wherein a working fluid is the second input fluid.

6. The system of claim 5, wherein fuel is supplied to the combustor when the second input fluid is at a temperature less than the third temperature.

7. A vehicle system, comprising:

at least one gas turbine engine;

at least one of a plug-in to a power grid, an electrical generator, and a braking system, the plug-in to a power grid generating electrical energy when the at least one gas turbine engine is not operating, the electrical generator generating electrical energy when the at least one gas turbine engine is idling, and the braking system generating electrical energy when braking;

a resistive grid to transform the electrical energy from the at least one of a plug-in, electrical generator, and braking system into thermal energy by resistive dissipation; and

at least one heat block in thermal communication with the resistive grid to absorb the thermal energy, wherein the at least one heat block is in thermal communication with the at least one gas turbine engine; and

wherein the electrical energy from the at least one of a plug-in, electrical generator, and braking system is generated by a mechanical-to-electrical conversion device that is in electrical communication with an electrical bus which is in electrical communication with one or more traction motors that are in mechanical communication with one or more vehicle axles and wherein the electrical energy from the at least one of a plug-in, electrical generator, and braking system is generated by the mechanical-to-electrical conversion device and the one or more traction motors, wherein, in a first mode, the one or more traction motors produce substantially no electrical energy from the at least one of a plug-in, electrical generator, and braking system and, in a second mode, the one or more traction motors are operated as retarder generators to generate the electrical energy from the at least one of a plug-in, electrical generator, and braking system in response to braking, and, in a third mode, the mechanical-to-electrical conversion device generates the electrical energy from the at least one of a plug-in, electrical generator, and braking system.