Mesh pouches for implantable medical devices

• US 8,591,531 B2
• Filed: 11/06/2007
• Issued: 11/26/2013
• Est. Priority Date: 02/08/2006
• Status: Active Grant

• Current Assignee: Medtronic Incorporated (Medtronic Plc)
• Original Assignee: TYRX, INC. (Medtronic Plc)
• Inventors: Buevich, Fatima, Moses, Arikha, Do, Frank, McJames, William, Edelman, William, Diamond, Mason, Pulapura, Satish
• Primary Examiner(s): Wax, Robert A
• Assistant Examiner(s): CRAIGO, WILLIAM A
• Application Number:
  US11/936,054
• Publication Number:
  US 20080132922A1
• Time in Patent Office: 2,212 Days
• Field of Search: None
• US Class Current: 606/151
• CPC Class Codes: A61B 2017/00889 antimicrobial, disinfectant
• CPC Class Codes: A61B 2017/00893 pharmaceutically effective
• CPC Class Codes: A61B 2090/0815 Implantable devices for insertion in between organs or other soft tissues
• CPC Class Codes: A61L 2300/00 Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
• CPC Class Codes: A61L 31/10 Macromolecular materials
• CPC Class Codes: A61L 31/146 Porous materials, e.g. foams or sponges
• CPC Class Codes: A61L 31/148 Materials at least partially resorbable by the body
• CPC Class Codes: A61L 31/16 Biologically active materials, e.g. therapeutic substances A61L31/047 takes precedence
• CPC Class Codes: A61N 1/375 Constructional arrangements, e.g. casings
• CPC Class Codes: A61N 1/37512 Pacemakers

Abstract

Biodegradable polymer-coated surgical meshes formed into pouches are described for use with cardiac rhythm management devices (CRMs) and other implantable medical devices. Such meshes are formed into a receptacle, e.g., a pouch or other covering, capable of encasing, surrounding and/or holding the cardiac rhythm management device or other implantable medical device for the purpose of securing it in position, inhibiting or reducing bacterial growth, providing pain relief and/or inhibiting scarring or fibrosis on or around the CRM or other implantable medical device. Preferred embodiments include surgical mesh pouches coated with one or more biodegradable polymers that can act as a stiffening agent by coating the filaments or fibers of the mesh to temporarily immobilize the contact points of those filaments or fibers and/or by increasing the stiffness of the mesh by at least 1.1 times its original stiffness. The pouches of the invention can also provide relief from various post-operative complications associated with their implantation, insertion or surgical use, and, optionally, include one or more drugs in the polymer matrix of the coating to provide prophylactic effects and/or alleviate side effects or complications associated with the surgery or implantation of the CRM or other implantable medical device.

Claims

1. A mesh pouch prophylactically encasing at least about 75% of the surface of a medical device in said mesh pouch for implantation in the body, said mesh pouch comprising a porous surgical mesh which is sufficiently porous to permit said medical device to be electrically grounded to surrounding tissue and which permits tissue ingrowth into said mesh pouch which stabilizes said medical device within said mesh pouch, said porous surgical mesh including one or more biodegradable and resorbable synthetic polymer coatings which have been applied to said porous surgical mesh without substantially altering the porosity of said surgical mesh, whereby the stiffness of said surgical mesh is increased to facilitate said implantation, but decreases subsequent to said implantation.

2. The mesh pouch of claim 1, wherein said one or more coatings temporarily stiffen said surgical mesh to at least 1.1 times its original stiffness;

and said one or more coatings comprises one or more biodegradable polymers and one or more drugs which, alone or in combination, are capable of providing pain relief, inhibiting scarring or fibrosis and/or inhibiting bacterial growth.

3. The mesh pouch of claim 1, wherein said one or more coatings comprise one or more biodegradable polymers which act as a stiffening agent and coat filaments or fibers of said surgical mesh to temporarily immobilize contact points of the filaments or fibers of said mesh;

and said one or more coatings further comprise one or more drugs which, alone or in combination, are capable of providing pain relief, inhibiting scarring or fibrosis and/or inhibiting bacterial growth.

4. The mesh pouch of claim 3, wherein said one or more coatings selectively and/or partially coat said filaments or said fibers.

5. The mesh pouch of claim 3, wherein said contact points comprise the knots in a woven mesh.

6. The mesh pouch of claim 2, wherein said one or more coatings increases the stiffness of said mesh by at least 1.1 to about 4.5 times its uncoated stiffness.

7. The mesh pouch of claim 1, wherein said mesh comprises woven polypropylene.

8. The mesh pouch of claim 1, wherein said one or more biodegradable polymers are selected from the group consisting of a polylactic acid, polyglycolic acid, poly(L-lactide), poly(D,L-lactide), polyglycolic acid, poly(L-lactide-co-D,L-lactide), poly(L-lactide-co-glycolide), poly(D, L-lactide-co-glycolide), poly(glycolide-co-trimethylene carbonate), poly(D,L-lactide-co-caprolactone), poly(glycolide-co-caprolactone), polyethylene oxide, polyoxaester, polydioxanone, polypropylene fumarate, poly(ethyl glutamate-co-glutamic acid), poly(tert-butyloxy-carbonylmethyl glutamate), polycaprolactone, polycaprolactone cobutylacrylate, polyhydroxybutyrate, poly(phosphazene), poly(phosphate ester), poly(amino acid), polydepsipeptide, maleic anhydride copolymer, polyiminocarbonates, poly[(97.5% dimethyltrimethylene carbonate)-co-(2.5% trimethylene carbonate)], poly(orthoesters), tyrosine-derived polyarylate, tyrosine-derived polycarbonate, tyrosine-derived polyiminocarbonate, tyrosine-derived polyphosphonate, polyalkylene oxide, hydroxypropylmethylcellulose, and copolymers, terpolymers and blends of any thereof.

9. The mesh pouch of claim 1, wherein at least one of said biodegradable polymers comprise one or more tyrosine-derived diphenol monomer units.

10. The mesh pouch of claim 9, wherein said polymer is a polyarylate.

11. The mesh pouch of claim 10, wherein said polyarylate is (desaminotyrosyl-tyrosine) DT-desaminotyrosyl-tyrosine ethyl ester) DTE succinate having from about 1% DT to about 30% DT.

12. The mesh pouch of claim 10, wherein said polyarylate is a random copolymer of desaminotyrosyl-tyrosine (DT) and an desaminotyrosyl-tyrosyl ester (DT ester), wherein said copolymer comprises from about 0.001% DT to about 80% DT and said ester moiety can be a branched or unbranched alkyl, alkylaryl, or alkylene ether group having up to 18 carbon atoms, any of group of which can, optionally have a polyalkylene oxide therein.

13. The mesh pouch of claim 1, wherein said coating comprises one or more drugs selected from the group consisting of antimicrobial agents, anesthetics, analgesics, anti-inflammatory agents, anti-scarring agents, anti-fibrotic agents and leukotriene inhibitors.

14. The mesh pouch of claim 13, wherein said drug is an anesthetic.

15. The mesh pouch of claim 14, wherein said anesthetic is bupivacaine HCl.

16. The mesh pouch of claim 13, wherein said drug is an antimicrobial agent.

17. The mesh pouch of claim 16, wherein said antimicrobial agent is selected from the group consisting of rifampin, minocycline, silver/chiorhexidine, vancomycin, a cephalosporin, gentamycin, triclosan and combinations thereof.

18. The mesh pouch of claim 16, comprising two antimicrobial agents, said agents being rifampin in combination with gentamycin or vancomycin.

19. The mesh pouch of claim 16, comprising two antimicrobial agents, said agents being rifampin and a tetracycline derivative.

20. The mesh pouch of claim 19, wherein at least one of said coatings comprises rifampin and minocycline HCl.

21. The mesh pouch of claim 13, wherein at least one of said coatings comprises an anti-inflammatory agent selected from non-selective cox-1 and cox-2 inhibitors.

22. The mesh pouch of claim 13, wherein at least one of said coatings comprises an anti-inflammatory agent selected from selective cox-1 or cox-2 inhibitors.

23. The mesh pouch of claim 1, wherein said implantable medical device is selected from the group consisting of a pacemaker, a defibrillator, a pulse generator, an implantable access system, a drug pump and a neurostimulator.

24. A mesh pouch having a shape comprising a bottom, two sides and a top and a front and a back, and an overall size including a height of between about 1.5-2.56″

, a length of between about 1.63-2.4″ and

a width of from about 0.24-0.6″ and

wherein said front and back surfaces are sealed to each other over at least said bottom and sides for prophylactically encasing and fitting an implantable medical device for implantation in the body, said mesh pouch comprising a porous surgical mesh which permits tissue ingrowth into said mesh which stabilizes said implantable medical device within said porous surgical mesh, and including one or more biodegradable and resorbable synthetic polymer coatings applied to said porous surgical mesh without substantially altering the porosity of said porous surgical mesh, whereby the stiffness of said surgical mesh is increased to facilitate said implantation, but decreases subsequent to said implantation, said synthetic polymer coating including one or more drugs.

25. The mesh pouch of claim 24, wherein said one or more coatings temporarily stiffen said surgical mesh to at least 1.1 times its original stiffness and said one or more drugs, alone or in combination, are capable of providing pain relief, inhibiting scarring or fibrosis, and/or inhibiting bacterial growth.

26. The mesh pouch of claim 24, wherein said surgical mesh comprises woven polypropylene.

27. The mesh pouch of claim 24, wherein said one or more biodegradable polymers are selected from the group consisting of a polylactic acid, polyglycolic acid, poly(L-lactide), poly(D,L-lactide), polyglycolic acid, poly(L-lactide-co-D,L-lactide), poly(L-lactide-co-glycolide), poly(D, L-lactide-co-glycolide), poly(glycolide-co-trimethylene carbonate), poly(D,L-lactide-co-caprolactone), poly(glycolide-co-caprolactone), polyethylene oxide, polyoxaester, polydioxanone, polypropylene fumarate, poly(ethyl glutamate-co-glutamic acid), poly(tert-butyloxy-carbonylmethyl glutamate), polycaprolactone, polycaprolactone cobutylacrylate, polyhydroxybutyrate, poly(phosphazene), poly(phosphate ester), poly(amino acid), polydepsipeptide, maleic anhydride copolymer, polyiminocarbonates, poly[(97.5% dimethyltrimethylene carbonate)-co-(2.5% trimethylene carbonate)], poly(orthoesters), tyrosine-derived polyarylate, tyrosine-derived polycarbonate, tyrosine-derived polyiminocarbonate, tyrosine-derived polyphosphonate, polyalkylene oxide, hydroxypropylmethylcellulose, and copolymers, terpolymers and blends of any thereof.

28. A mesh pouch for implantation in the body, said mesh pouch having a shape for encasing a medical device and comprising a porous non-resorbable surgical mesh with a coating comprising (1) a biodegradable and resorbable polymer comprising a polyarylate comprising desaminotyrosyl-tyrosine (DT)-desaminotyrosyl-tyrosyl ester (DTE) succinate having from about 1% DT to about 30% DT and (2) a drug comprising an antimicrobial agent comprising rifampin and minocycline, which coating has been applied to said surgical mesh without substantially altering the porosity of said surgical mesh, whereby the stiffness of said surgical mesh is increased to facilitate said implantation, but decreases subsequent to said implantation.

29. The mesh pouch of claim 28 wherein said polyarylate has about 27.5% DT.

30. A mesh pouch prophylactically encasing at least about 75% of the surface of a medical device in said mesh pouch for implantation in the body, said mesh pouch comprising a porous non-resorbable surgical mesh which is sufficiently porous to permit said medical device to be electrically grounded to surrounding tissue, said porous surgical mesh including one or more biodegradable and resorbable synthetic polymer coatings which have been applied to said porous surgical mesh without substantially altering the porosity of said surgical mesh, whereby the stiffness of said surgical mesh is increased to facilitate said implantation, but decreases subsequent to said implantation, wherein at least one of said biodegradable polymers comprises one or more tyrosine-derived diphenyl monomer units.

31. The mesh pouch of claim 30 wherein said polymer is a polyarylate.

32. The mesh pouch of claim 31 wherein said polyarylate is desaminotyrosyl-tyrosine (DT)-desaminotyrosyl-tyrosine ethyl ester (DTE) succinate having from about 1% DT to about 30% DT.

33. The mesh pouch of claim 32, wherein said polyarylate is a random copolymer of desaminotyrosyl-tyrosine (DT) and an desaminotyrosyl-tyrosyl ester (DT ester), wherein said copolymer comprises from about 0.001% DT to about 80% DT and said ester moiety can be a branched or unbranched alkyl, alkylaryl, or alkylene ether group having up to 18 carbon atoms, any of group of which can, optionally have a polyalkylene oxide therein.

34. A mesh pouch for implantation in the body, said mesh pouch having a shape for encasing a medical device and comprising a porous surgical mesh with a coating comprising (1) a biodegradable and resorbable polymer comprising a polyarylate comprising desaminotyrosyl-tyrosine (DT)-desaminotyrosyl-tyrosyl ester (DTE) succinate having from about 1% DT to about 30% DT and (2) a drug comprising an antimicrobial agent or an anesthetic, which coating has been applied to said surgical mesh without substantially altering the porosity of said surgical mesh, whereby the stiffness of said surgical mesh is increased to facilitate said implantation, but decreases subsequent to said implantation.

35. The mesh pouch of claim 34 wherein said polyarylate has about 27.5% DT.

36. The mesh pouch of claim 34 wherein said antimicrobial comprises rifampin and minocycline.

37. The mesh pouch of claim 34 wherein said anesthetic is selected from the group consisting of bupivacaine, lidacaine and mepivacaine.