Tamper-resistant, energy-harvesting switch assemblies

• US 8,592,703 B2
• Filed: 05/10/2011
• Issued: 11/26/2013
• Est. Priority Date: 05/10/2010
• Status: Active Grant

• Current Assignee: Jan F. Finlinson, Jeremy P. Willden, Martin R. Johnson, Robert E. Gooch
• Original Assignee: Jan F. Finlinson, Jeremy P. Willden, Martin R. Johnson, Robert E. Gooch
• Inventors: Johnson, Martin R., Finlinson, Jan F., Willden, Jeremy P., Gooch, Robert E.
• Primary Examiner(s): Leon, Edwin A.
• Assistant Examiner(s): Jimenez, Anthony R.
• Application Number:
  US13/104,859
• Publication Number:
  US 20110272261A1
• Time in Patent Office: 931 Days
• Field of Search: 200/339, 200/329, 200/5.R, 200/5.A, 200/50.35, 200/51.03, 200/51.04, 200/553, 200/538, 200/296, 200/297, 200/333, 200/334, 200/293, 200/43.04, 200/43.11, 200/43.13, 200/43.15, 200/43.16, 200/43.19, 200/43.22
• US Class Current: 200/339
• CPC Class Codes: H01H 1/22 with rigid pivoted member carrying the moving contact
• CPC Class Codes: H01H 2239/076 Key stroke generating power
• CPC Class Codes: H01H 23/02 Details

Abstract

Tamper-resistant, longer-lasting energy-harvesting switch assemblies that can accommodate longer antennas required for operation in the 315 MHz radio frequency band are provided. In order to accommodate longer antenna that will not fit within the energy-harvesting module, the front major face of the back plate is equipped with a perimetric channel or trough into which a wire antenna can be installed. The problem of rocker wear in prior-art devices caused by abrasive action of the bows is rectified by a redesign of the rocker and the manufacture of a wear-resistant insert that snaps into place at the rear of the rocker. The potential theft problem associated with prior-art devices has been resolved by redesigning the back plate and the retainer clip that engages latches on the redesigned back plate. Non-destructive removal of the retainer clip can be effected only with a special tool.

Claims

1. An improved, energy-harvesting switch assembly including, as individual components thereof, a retainer clip having a generally rectangular frame, at least one rocker, a decorative face plate, a carrier, and an energy-harvesting switch module having energy bows, said energy-harvesting module generating an induced current pulse and transmitting a radio frequency signal packet in response to pressure on the rocker, which causes the energy bows to snap, wherein the improvement comprises:

said at least one rocker has been modified so that it has at least one tab which extends from an upper edge and from a lower edge thereof;

said retainer clip has been modified so that it has recesses on upper and lower frame members, said recesses capturing said at least one tab on the upper edge and said at least one tab on the lower edge of said at least one rocker so that said at least one rocker cannot be removed from the assembly without removing the retainer clip; and

said carrier and said retainer clip have been modified so that when the individual components are assembled, the carrier and the retainer clip lock together in a manner that precludes non-destructive disassembly without use of a unique tool having strategically-spaced, multiple wedge-shaped release prongs, which slides into gaps between adjacent components of the assembly and unlatches at least a portion of the retainer clip from the carrier.

2. The improved, energy-harvesting switch assembly of claim 1, wherein modification of the retainer clip comprises providing a plurality of snap arms located on a periphery of the rectangular frame, each of said snap arms having an aperture;

and wherein modification of the carrier comprises providing a plurality of latches, each of which captures an aperture of one snap arm; and

wherein the latches are accessible and releasable only with said unique tool, which has two sets of spaced-apart wedge pairs, with the wedges of each wedge pair having a notch therebetween that fits over a latch on the carrier, thereby allowing the wedges to simultaneously lift both sides of a snap arm whose aperture has engaged the latch, thereby unlatching at least a portion of said retainer clip from said carrier.

3. The improved, energy-harvesting switch assembly of claim 1, wherein the carrier is further modified by providing a perimetric channel into which a wire antenna, required for operation in a particular radio frequency band, can be pressed.

4. The improved, energy-harvesting switch assembly of claim 1, wherein said at least one rocker is further modified so that so that at least one wear-resistant insert, which contacts the energy bows, snaps into the rear of said at least one rocker.

5. The improved, energy-harvesting switch assembly of claim 1, wherein the carrier and the retainer clip latch together within the module so that latch mechanisms are not visible.

6. An energy-harvesting switch assembly comprising:

a retainer clip having a generally rectangular frame;

at least one rocker, positioned within said rectangular frame;

a carrier having latches thereon which interlock with snap arms on said retainer clip;

a decorative face plate secured to the assembly by the retainer clip; and

an energy-harvesting switch module, which snaps into a recess within said carrier, said switch module having spaced-apart pivot pins to which said at least one rocker is pivotally attached, said switch module also having a pair of energy bows, said energy-harvesting switch module generating an induced current pulse and transmitting a radio frequency signal packet in response to pressure on said at least one rocker, which causes the energy bows to snap;

wherein disassembly of said retainer clip from said carrier requires the use of a unique tool having two sets of spaced-apart wedge pairs, with the wedges of each wedge pair having a notch therebetween that fits over a latch on the carrier, thereby allowing the wedges to simultaneously raise both sides of a snap arm that has engaged the latch, said two sets of spaced-apart wedge pairs sliding into gaps between adjacent components of the assembly and unlatching said retainer clip from said carrier.

7. The energy-harvesting switch assembly of claim 6, wherein said retainer clip and said carrier cannot be unlocked and separated from one another without the use of a unique tool.

8. The energy-harvesting switch assembly of claim 7, wherein said unique tool is a laminar device which slips into at least one gap between adjacent components of said switch assembly.

9. The energy-harvesting switch assembly of claim 8, wherein said laminar device slips between said an outer periphery of said at least one rocker and an inner periphery of said retainer clip.

10. The energy-harvesting switch assembly of claim 6, wherein said retainer clip is provided with a plurality of snap arms located on a periphery of the rectangular frame, each of said snap arms having an aperture, and wherein said carrier is provided with a plurality of latches, each of which captures an aperture of one snap arm, and wherein said latches are accessible and releasable only with a unique tool insertable into said assembly.

11. The energy-harvesting switch assembly of claim 6, wherein the carrier is provided with a perimetric channel into which a wire antenna, required for operation in a particular radio frequency band, can be pressed.

12. The energy-harvesting switch assembly of claim 6, which further comprises at least one wear-resistant insert, which contacts the energy bows, and which snaps into the rear of said at least one rocker.

13. The energy-harvesting switch assembly of claim 6, wherein the carrier and the retainer clip latch interlock within the switch assembly so that interlocking mechanisms are not visible.

14. An energy-harvesting switch assembly comprising:

a retainer clip having a generally rectangular frame;

at least one rocker, positioned within said rectangular frame;

a carrier which interlocks with said retainer clip to hold the entire assembly together in such a manner that it cannot be non-destructively disassembled without use of a unique tool having strategically-spaced, multiple wedge-shaped release prongs, which slides into gaps between adjacent components of the assembly and unlatches the retainer clip from the carrier;

a decorative face plate secured to the assembly by the retainer clip; and

an energy-harvesting switch module, which snaps into a recess within said carrier, said switch module having spaced-apart pivot pins to which said at least one rocker is pivotally attached, said switch module also having a pair of energy bows, said energy-harvesting switch module generating an induced current pulse and transmitting a radio frequency signal packet in response to pressure on said at least one rocker, which causes the energy bows to snap.

15. The energy-harvesting switch assembly of claim 14, wherein said unique tool is a laminar device which slips between adjacent components of said switch assembly and releases locking latches.

16. The energy-harvesting switch assembly of claim 15, wherein said laminar device slips between said an outer periphery of said at least one rocker and an inner periphery of said retainer clip.

17. The energy-harvesting switch assembly of claim 14, wherein said retainer clip is provided with a plurality of snap arms located on a periphery of the rectangular frame, each of said snap arms having an aperture, and wherein said carrier is provided with a plurality of latches, each of which captures an aperture of one snap arm, and wherein said latches are accessible and releasable only with the unique tool, which is a laminar tool insertable within gaps between individual components of said assembly.

18. The energy-harvesting switch assembly of claim 14, wherein the carrier is provided with a perimetric channel into which a wire antenna, required for operation in a particular radio frequency band, can be pressed.

19. The energy-harvesting switch assembly of claim 14, which further comprises at least one wear-resistant insert, which contacts the energy bows, and which snaps into the rear of said at least one rocker.