Electronically controlled hot water recirculation pump

• US 8,594,853 B2
• Filed: 02/17/2011
• Issued: 11/26/2013
• Est. Priority Date: 02/18/2010
• Status: Active Grant

• Current Assignee: Taco, Inc.
• Original Assignee: Taco, Inc.
• Inventors: McNamara, Michael E., Kellicker, Robert, Gonzales, Christian
• Primary Examiner(s): Ali, Mohammad
• Assistant Examiner(s): WHITTINGTON, ANTHONY T
• Application Number:
  US13/029,851
• Publication Number:
  US 20110231022A1
• Time in Patent Office: 1,013 Days
• Field of Search: 700/282, 392/308, 715/712
• US Class Current: 700/282
• CPC Class Codes: F24D 17/0078 Recirculation systems
• CPC Class Codes: F24D 19/1051 for domestic hot water
• CPC Class Codes: G05D 7/0617 specially adapted for fluid materials

Abstract

A water pump controlled by a microcontroller and operated to pump hot water for specific recirculation periods during a multi-day cycle. The recirculation periods are determined from hot water usage data logged by the microcontroller during a logging period occurring in the previous multi-day cycle. A preferred cycle is during a seven-day, or one-week, period.

Claims

1. A method for controlling the flow of hot water in a building hot water system, the hot water system comprising a source of hot water, a piping system for containing a flow of hot water, a water pump mechanism operatively connected to the piping system for causing the flow of hot water from the source through the piping system, a sensor for sensing the flow of hot water through the hot water system, a microcontroller operatively connected to the sensor to receive a signal indicating the flow of hot water, the microcontroller also being capable of logging and recording the signal during a pre-defined data logging period, and for controlling the pump to cause hot water flow during a subsequent data logging period;

, the method comprising;

during a pre-defined data logging period, logging and recording on the microcontroller, signals from the sensor indicating the times for the periods of a flow of hot water through the hot water system during each day of the data logging period to obtain usage patterns data during the data logging period; and

during a succeeding pre-defined data period controlling the operation of the water pump mechanism with the microcontroller to operate the water pump mechanism to maintain a flow of hot water in accordance with the logged usage pattern data obtained during the previous defined data logging period; and

during the succeeding pre-defined data period, logging and recording on the microcontroller, signals from the sensor indicating the times for the periods of a flow of hot water through the hot water system during each day of the succeeding data period to obtain usage patterns data during the succeeding data logging period updating the logged usage pattern data obtained during the previous defined data logging period, representing the water usage patterns upon expiration of the succeeding pre-defined data logging period; and

operating the water pump mechanism during a second succeeding data period, in accordance with the updated data.