Hydraulic fracturing methods and well casing plugs

• US 8,596,362 B2
• Filed: 05/19/2011
• Issued: 12/03/2013
• Est. Priority Date: 05/19/2011
• Status: Active Grant

• Current Assignee: Baker Hughes Holdings LLC (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Nelson, Scott Gregory
• Primary Examiner(s): Bates, Zakiya W
• Application Number:
  US13/111,585
• Publication Number:
  US 20120292031A1
• Time in Patent Office: 929 Days
• Field of Search: None
• US Class Current: 166/281
• CPC Class Codes: E21B 43/26 by forming crevices or fractures
• CPC Class Codes: E21B 43/267 reinforcing fractures by propping

Abstract

A hydraulic fracturing method includes injecting a fluid containing a transitory binder and filler into a substantially horizontal well casing without any placement apparatus present in the substantially horizontal well casing, the filler containing particles of a solid material. The transitory binder and filler are placed over first perforations in the well casing. The method includes opening second perforations through the well casing, injecting additional fracturing fluid through the substantially horizontal well casing, and forming a plug over and through the first perforations with the transitory binder and filler.

Claims

1. A hydraulic fracturing method comprising:

injecting fracturing fluid containing proppant through a substantially horizontal well casing positioned in a well bore, the substantially horizontal well casing having first perforations through the well casing to a subterranean formation adjacent the well bore;

hydraulically fracturing the formation through the first perforations using the fracturing fluid, the proppant lodging in fractures in the formation produced by the hydraulic fracturing;

after the fracturing, providing transitory binder and filler in a liquid carrier, the filler containing particles of a solid material;

injecting the liquid carrier containing the transitory binder and filler into the substantially horizontal well casing without any placement apparatus present in the substantially horizontal well casing;

placing the transitory binder and the filler over the first perforations;

using a placement apparatus, opening second perforations through the well casing to the formation adjacent the well bore, the second perforations being separated from the first perforations;

injecting additional fracturing fluid through the substantially horizontal well casing and forming a plug over and through the first perforations with the transitory binder and filler;

after plugging the first perforations, hydraulically fracturing the formation through the second perforations using the additional fracturing fluid; and

applying a flow of cleanout fluid to the plug sufficient to disengage the transitory binder and expose the first perforations.

2. The method of claim 1 wherein injecting the fracturing fluid containing proppant occurs without any placement apparatus present in the substantially horizontal well casing.

3. The method of claim 1 wherein hydraulically fracturing the formation through the first perforations using the fracturing fluid occurs without any placement apparatus present in the substantially horizontal well casing.

4. The method of claim 1 wherein the proppant and the filler have a same composition and the liquid carrier is the fracturing fluid.

5. The method of claim 1 wherein the proppant and the transitory binder have a different composition.

6. The method of claim 1 wherein the particles of the solid material provide a majority of the mass of the plug and have a specific gravity of 2.0 or greater.

7. The method of claim 1 wherein the transitory binder comprises particles of a solid material different from the filler.

8. The method of claim 1 wherein the transitory binder comprises particles of another solid material providing a minority of the mass of the plug and having a specific gravity of less than 2.0.

9. The method of claim 1 wherein the transitory binder releasably engages the filler particles with one another sufficiently for the plug to withstand an applied pressure of the hydraulic fracturing through the second perforations without loss of integrity of the plug, the transitory binder exhibiting the characteristic of allowing the filler particles to disengage into the cleanout fluid, resulting in loss of integrity of the plug.

10. The method of claim 1 further comprising repeating the method multiple times in a manner that forms an additional plug over the second perforations and subsequent plugs over subsequent perforations and that hydraulically fractures the formation through the subsequent perforations before the application of the flow of cleanout fluid, wherein the flow of cleanout fluid is applied to the plug, the additional plug, and the subsequent plugs sufficient to disengage the transitory binder and expose the first, the second, and the subsequent perforations.

11. The method of claim 1 wherein the transitory binder releasably engages the filler particles with one another without loss of integrity by breaching of the plug even when slippage between particles occurs.

12. The method of claim 1 wherein the transitory binder comprises fibrous materials, polypropylene fiber, wood fiber, nylon fiber, uintahite natural asphalt, cellophane flake, coal particles, plastic or rubber particles, perlite, cottonseed hull particles, or combinations thereof having particle sizes from about 325 mesh to about 6 mesh.

13. The method of claim 1 wherein the placement apparatus comprises coiled tubing, a wireline, or a jointed pipe string.

14. A hydraulic fracturing method comprising:

injecting fracturing fluid containing proppant through a substantially horizontal well casing positioned in a well bore without any placement apparatus present in the substantially horizontal well casing, the substantially horizontal well casing having first perforations through the well casing to a subterranean formation adjacent the well bore;

hydraulically fracturing the formation through the first perforations using the fracturing fluid without any placement apparatus present in the substantially horizontal well casing, the proppant lodging in fractures in the formation produced by the hydraulic fracturing;

after the fracturing, adding a transitory binder and a filler to the fracturing fluid or a different composition of fluid, the transitory binder having a composition different from the proppant and the filler containing particles of a solid material, the transitory binder comprising fibrous materials, polypropylene fiber, wood fiber, nylon fiber, uintahite natural asphalt, cellophane flake, coal particles, plastic or rubber particles, perlite, cottonseed hull particles, or combinations thereof;

injecting the fluid containing the transitory binder and filler into the substantially horizontal well casing without any placement apparatus present in the substantially horizontal well casing;

placing the transitory binder and the filler over the first perforations;

using a placement apparatus, forming second perforations through the well casing to the formation adjacent the well bore, the second perforations being separated from the first perforations;

injecting additional fracturing fluid through the substantially horizontal well casing and forming a plug over and through the first perforations with the transitory binder and filler, the transitory binder releasably engaging the filler particles with one another sufficiently for the plug to withstand an applied pressure of hydraulic fracturing through the second perforations without loss of integrity of the plug;

after plugging the first perforations, hydraulically fracturing the formation through the second perforations, the particles of the solid material providing a majority of the mass of the plug and have a specific gravity of 2.0 or greater and the transitory binder containing particles of another solid material providing a minority of the mass of the plug and having a specific gravity of less than 2; and

applying a flow of cleanout fluid to the filler and transitory binder sufficient to disengage the transitory binder and expose the first perforations, the transitory binder exhibiting the characteristic of allowing the filler particles to disengage into the cleanout fluid, resulting in loss of integrity of the plug.

15. A well casing plug comprising:

a filler containing particles of a solid material providing a majority of the mass of the plug and having a specific gravity of 2.0 or greater;

a transitory binder that releasably engages the filler particles with one another sufficiently for the plug to withstand an applied pressure of hydraulic fracturing without loss of integrity of the plug, the transitory binder exhibiting the characteristic of allowing the filler particles to disengage into a flow of cleanout fluid applied to the filler and transitory binder, resulting in loss of integrity of the plug; and

wherein the plug resides over and through perforations through a substantially horizontal well casing that is positioned in a well bore.

16. The plug of claim 15 wherein the transitory binder comprises particles of a solid material different from the filler.

17. The plug of claim 15 wherein the transitory binder comprises particles of another solid material providing a minority of the mass of the plug and having a specific gravity of less than 2.

18. The plug of claim 15 wherein the transitory binder releasably engages the filler particles with one another without loss of integrity by breaching of the plug even when slippage between particles occurs.

19. The plug of claim 15 wherein the transitory binder is a deformable solid.

20. The plug of claim 15 wherein the transitory binder is water insoluble.

21. The plug of claim 15 wherein the transitory binder comprises a liquid.

22. The plug of claim 15 wherein the transitory binder comprises fibrous materials, polypropylene fiber, wood fiber, nylon fiber, uintahite natural asphalt, cellophane flake, coal particles, plastic or rubber particles, perlite, cottonseed hull particles, or combinations thereof having particle sizes from about 325 mesh to about 6 mesh.