Anti-ejection inflatable vehicle occupant protection device

• US 8,596,673 B2
• Filed: 05/17/2011
• Issued: 12/03/2013
• Est. Priority Date: 01/31/2011
• Status: Active Grant

• Current Assignee: TRW Vehicle Safety Systems Incorporated (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Original Assignee: TRW Vehicle Safety Systems Incorporated (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Inventors: Ruedisueli, Kevin L., Blackson, Jay D., Mohammad, Masood A.
• Primary Examiner(s): VERLEY, NICOLE T
• Application Number:
  US13/109,285
• Publication Number:
  US 20120193897A1
• Time in Patent Office: 931 Days
• Field of Search: 280/730.2, 280/743.2
• US Class Current: 280/730.2
• CPC Class Codes: B60R 2021/23386 External tether means
• CPC Class Codes: B60R 21/21 in vehicle side panels, e.g. doors pillar mounted arrangements B60R21/213
• CPC Class Codes: B60R 21/213 in vehicle roof frames or pillars
• CPC Class Codes: B60R 21/232 Curtain-type airbags deploying mainly in a vertical direction from their top edge
• CPC Class Codes: B60R 21/2338 Tethers

Abstract

An apparatus (10) for helping to protect an occupant of a vehicle (12) that has a side structure (16) and a window opening (28) includes an inflatable vehicle occupant protection device (14) inflatable to a deployed condition in which the protection device is positioned between the side structure (16) and the vehicle occupant and covers at least a portion of the window opening (28). The protection device (14) when in the deployed condition has a first edge portion (70) connected to an adjacent portion of the vehicle and an opposite second edge portion (76) that is free from connections to vehicle portions adjacent the second edge portion. At least one tether (100) has a first end connected to the vehicle proximate to the first end portion (70) of the protection device (14) and an opposite second end connected to the second edge portion (76) of the protection device. The at least one tether (100) maintains the second edge portion (76) of the protection device (14) in the deployed condition and resists outboard movement of the second edge portion through the window opening (28) in response to occupant movement toward the window opening to restrain the occupant from ejection through the window opening.

Claims

1. An apparatus for helping to protect an occupant of a vehicle that has a side structure and a window opening adjacent to a vehicle seat, the apparatus comprising:

an inflatable vehicle occupant protection device inflatable to a deployed condition in which the protection device is positioned between the side structure and the vehicle seat and covers at least a portion of the window opening, the protection device when in the deployed condition having a first edge portion connected to an adjacent portion of the vehicle and an opposite second edge portion that is free from connections to vehicle portions adjacent the second edge portion; and

at least one tether having a first end connected to the vehicle proximate to the first edge portion of the protection device and an opposite second end connected to the second edge portion of the protection device, the at least one tether maintaining the second edge portion of the protection device in the deployed condition, the at least one tether being adapted to resist outboard movement of the second edge portion through the window opening in response to being urged toward the window opening by an outboard moving object,

wherein the at least one tether comprises a first tether connected to the second edge portion at a location forward of a vehicle seating position, and a second tether connected to the second edge portion at a location rearward of the vehicle seating position, the first and second tethers extending inboard of the protection device and being adapted to draw in the second edge portion fore and aft of the seating position in response to the outboard movement of an object into engagement with the protection device, the protection device being adapted to envelope and restrain the object from ejection through the window opening.

2. The apparatus recited in claim 1, wherein the at least one tether extends inboard of the protection device.

3. The apparatus recited in claim 1, wherein the at least one tether is connected to the protection device at a plurality of locations along the length of the at least one tether.

9. The apparatus recited in claim 1, wherein the at least one tether has a length that is shorter than the height of the protection device in the deployed condition.

10. The apparatus recited in claim 1, wherein the at least one tether has a tapered configuration wherein the second end portion has a width that is greater than a width of the first end portion, the width of the at least one tether tapering down from the second end portion to the first end portion.

11. The apparatus recited in claim 1, wherein the first end portions of the at least one tether are connected to the vehicle at a common location.

15. The apparatus recited in claim 1, wherein the protection device comprises an inflatable curtain having a stored condition adjacent a roof of the vehicle and being deployable downward from the stored condition to the deployed condition.

16. The apparatus recited in claim 15, wherein the first edge portion comprises an upper edge portion of the inflatable curtain connected to the vehicle roof, the first end of the at least one tether being connected to the vehicle roof at a location inboard of the upper edge portion, the second end of the at least one tether being connected to a lower edge portion of the inflatable curtain opposite the upper edge portion.

17. The apparatus recited in claim 15, wherein the at least one tether comprises first and second tethers having first ends connected to the vehicle roof, the first tether having a second end connected to a lower edge portion of the inflatable curtain at a location forward of the vehicle occupant, the second tether having a second end connected to the lower edge portion of the inflatable curtain at a location rearward of the vehicle occupant, the first and second tethers extending inboard of the inflatable curtain and in response to the occupant moving outboard into engagement with the inflatable curtain drawing in the lower edge portion fore and aft of the occupant so that the inflatable curtain envelopes the occupant and restrains the occupant from ejection through the window opening.

18. The apparatus recited in claim 15, wherein the first end of the at least one tether is connected to the vehicle roof at a location inboard of the inflatable curtain, and the second end of the at least one tether is connected to a lower edge portion of the inflatable curtain, the at least one tether being configured to restrain outboard movement of the inflatable curtain so that the lower edge portion envelopes an outboard moving occupant and restrains the occupant from ejection through the window opening.

4. An apparatus for helping to protect an occupant of a vehicle that has a side structure and a window opening adjacent to a vehicle seat, the apparatus comprising:

an inflatable vehicle occupant protection device inflatable to a deployed condition in which the protection device is positioned between the side structure and the vehicle seat and covers at least a portion of the window opening, the protection device when in the deployed condition having a first edge portion connected to an adjacent portion of the vehicle and an opposite second edge portion that is free from connections to vehicle portions adjacent the second edge portion; and

at least one tether having a first end connected to the vehicle proximate to the first edge portion of the protection device and an opposite second end connected to the second edge portion of the protection device, the at least one tether maintaining the second edge portion of the protection device in the deployed condition, the at least one tether being adapted to resist outboard movement of the second edge portion through the window opening in response to being urged toward the window opening by an outboard moving object, wherein the at least one tether comprises a plurality of tethers configured to be tensioned in generally parallel directions due to pressurization of the protection device when in the deployed condition.

5. The apparatus recited in claim 4, wherein the at least one tether comprises a plurality of tethers configured to be tensioned at acute angles relative to each other due to pressurization of the protection device.

6. The apparatus recited in claim 4, wherein the first end of the at least one tether is connected to the vehicle at a location inboard of the location where the first edge portion of the protection device is connected to the vehicle.

7. The apparatus recited in claim 6, wherein the at least one tether is positioned to extend inboard of an inboard facing panel of the protection device, the at least one tether resisting outboard movement of the protection device in response to the object moving in an outboard direction into engagement with the protection device, the at least one tether thereby restraining the object from ejection through the window opening.

8. The apparatus recited in claim 4, wherein the at least one tether comprises at least one inboard tether positioned inboard of an inboard facing panel of the protection device, and at least one outboard tether positioned outboard of an outboard facing panel of the protection device, the inboard and outboard tethers restraining outboard and inboard movement, respectively, of the protection device when in the deployed condition.

12. An apparatus for helping to protect an occupant of a vehicle that has a side structure and a window opening adjacent to a vehicle seat, the apparatus comprising:

an inflatable vehicle occupant protection device inflatable to a deployed condition in which the protection device is positioned between the side structure and the vehicle seat and covers at least a portion of the window opening, the protection device when in the deployed condition having a first edge portion connected to an adjacent portion of the vehicle and an opposite second edge portion that is free from connections to vehicle portions adjacent the second edge portion; and

at least one tether having a first end connected to the vehicle proximate to the first edge portion of the protection device and an opposite second end connected to the second edge portion of the protection device, the at least one tether maintaining the second edge portion of the protection device in the deployed condition, the at least one tether being adapted to resist outboard movement of the second edge portion through the window opening in response to being urged toward the window opening by an outboard moving object, wherein the protection device comprises a side impact air bag having a stored condition in a side door of the vehicle and being deployable upward from the stored condition to the deployed condition, and wherein the first edge portion comprises a lower edge portion of the air bag connected to the vehicle door, the first end of the at least one tether being connected to the vehicle door at a location inboard of the lower edge portion, the second end of the at least one tether being connected to an upper edge portion of the air bag opposite the lower edge portion.

13. The apparatus recited in claim 12, wherein the at least one tether comprises first and second tethers having first ends connected to the vehicle door, the first tether having a second end connected to an upper edge portion of the air bag at a location forward of the vehicle occupant, the second tether having a second end connected to the upper edge portion of the air bag at a location rearward of the vehicle occupant, the first and second tethers extending inboard of the air bag and in response to the occupant moving outboard into engagement with the air bag drawing in the upper edge portion fore and aft of the occupant so that the air bag envelopes the occupant and restrains the occupant from ejection through the window opening.

14. The apparatus recited in claim 12, wherein the first end of the at least one tether is connected to the vehicle door at a location inboard of the air bag, and the second end of the at least one tether is connected to an upper edge portion of the air bag, the at least one tether being configured to restrain outboard movement of the air bag so that the upper edge portion envelopes an outboard moving object and restrains the object from ejection through the window opening.

19. An apparatus for helping to protect an occupant of a vehicle that has a side structure and a door that helps define a window opening, the apparatus comprising:

an air bag stored in the door and being inflatable upward to a deployed condition in which the air bag is positioned between the side structure and a vehicle occupant position and covers at least a portion of the window opening, the air bag having a lower edge portion connected to the vehicle door and an opposite upper edge portion; and

at least one tether having a first end connected to the door proximate to and inboard of the lower edge portion of the air bag, and an opposite second end connected to the upper edge portion of the air bag, the at least one tether extending inboard of an inboard facing panel of the air bag, the at least one tether maintaining the upper edge portion of the air bag in the deployed condition and being adapted to resist outboard movement of the upper end portion through the window opening in response to being urged toward the window opening and thereby being adapted to restrain the occupant from ejection through the window opening.

20. The apparatus recited in claim 19, wherein the at least one tether comprises a first tether connected to the upper edge portion at a location forward of a vehicle occupant position, and a second tether connected to the upper edge portion at a location rearward of the vehicle occupant position, the first and second tethers being adapted to draw in the upper edge portion fore and aft of the occupant position in response to outboard movement into engagement with the air bag, the air bag being adapted to envelope and restrain the occupant from ejection through the window opening.

21. The apparatus recited in claim 19, wherein the at least one tether has a tapered configuration, the first end being narrowed and the second end being widened, the at least one tether tapering down from wide to narrow from the second end to the first end.