Variable speed drive for pneumatic transport system

• US 8,596,932 B2
• Filed: 05/26/2011
• Issued: 12/03/2013
• Est. Priority Date: 06/13/2008
• Status: Active Grant

• Current Assignee: Translogic Corporation (Midea Group Co., Ltd)
• Original Assignee: Translogic Corporation (Midea Group Co., Ltd)
• Inventors: Hoganson, Kenneth Michael, Gross, Daniel R.
• Primary Examiner(s): DILLON JR, JOSEPH A
• Application Number:
  US13/116,290
• Publication Number:
  US 20110270440A1
• Time in Patent Office: 922 Days
• Field of Search: 406/2, 406/12, 406/197, 700/230
• US Class Current: 406/197
• CPC Class Codes: B65G 51/08 Controlling or conditioning the operating medium
• CPC Class Codes: B65G 51/36 Other devices for indicating or controlling movements of carriers, e.g. for supervising individual tube sections, for counting carriers, for reporting jams or other operating difficulties

Abstract

Provided herein are systems and methods for use in controlling a translocation process of a pneumatic tube system in order to reduce the amount of energy transferred from the tube system to a pneumatic carrier and, hence, its contents. Generally, these utilities entail identifying and/or reducing forces applied to a pneumatic carrier traveling through a travel path within a pneumatic tube system. The systems and method disposed herein allow for varying the velocity of a pneumatic carrier as it passes through a travel path of the pneumatic system. Such varying of the velocity allows for reducing the total forces applied to the pneumatic carrier during passage through the system. In one arrangement, the power output of a power source connected to a compressor device is altered to vary the velocity of pneumatic carries in the system.

Claims

1. A method for use in operating a pneumatic carrier system where the pneumatic carrier system includes a plurality of user stations, pneumatic tubes and transfer devices, comprising the steps of:

receiving a destination location for a pneumatic carrier, wherein said pneumatic carrier is at an origination location within the pneumatic carrier system; and

receiving an input indicating a carrier includes sensitive contents, wherein said destination location and said input is received by a controller, wherein said controller is operative to;

identify a travel path having at least one segment through said pneumatic carrier system between said origination location and said destination location;

access electronically stored path characteristic information for said travel path at the controller, wherein said path characteristic information identifies at least one of roughness, length and curvature for each segment of said travel path; and

based on said path characteristic information, variably controlling the power output of a power source connected to a pneumatic compression device that provides airflow to pneumatic tubing of said pneumatic carrier system while said pneumatic carrier moves between said origination location and said destination location along said travel path, wherein variably controlling the power output varies speed and output of the pneumatic compression device and varies a velocity of airflow in the pneumatic tubing and an associated velocity of the pneumatic carrier as the pneumatic carrier moves with the airflow to reduce forces acting on the carrier.

2. The method of claim 1, wherein variably controlling said power output further comprises:

accessing a handling profile for each segment of said travel path; and

implementing said handling profile to variably control the power output of the power source, wherein the velocity of the airflow and the velocity of the pneumatic carrier varies as the pneumatic carrier passes through each segment of said travel path.

3. The method of claim 1, wherein receiving said input includes receiving information from a user interface.

4. The method of claim 1, wherein receiving said input includes interrogating said pneumatic carrier.

5. The method of claim 4, wherein interrogating said pneumatic carrier includes at least one of reading an RFID device, reading a bar code device and detecting a color of said carrier.

6. The method of claim 1, wherein said travel path comprises a plurality of path segments, and wherein variably controlling said power output includes producing a first power output to generate a first airflow velocity for a first path segment and producing a different second output to generate a second airflow velocity for a second path segment, wherein the first and second airflow velocities are different.

7. The method of claim 1, further comprising:

interrogating said pneumatic carrier as said pneumatic carrier passes through at least one segment of said travel path, wherein a location of said pneumatic carrier in said segment is identified based on said interrogation.

8. The method of claim 7, further comprising:

using said location of said pneumatic carrier to variably control said power output and vary airflow velocity through said segment and vary the velocity of the pneumatic carrier.

9. The method of claim 1, wherein the travel path comprises at least a first segment and a second segment, wherein a first power setting is applied to the pneumatic compression device when the carrier is in the first segment to provide a first airstream velocity and a second power setting different than the first power setting is applied to the pneumatic compression device when the carrier is in the second segment to provide a second airstream velocity.

10. The method of claim 9, wherein the first segment comprises a substantially straight segment and the second segment comprises a curved segment, wherein the second power setting is less than the first power setting, wherein the second airstream velocity is slower than the first airstream velocity.