Electrically communtated motor with data communication device

• US 8,598,833 B2
• Filed: 12/13/2010
• Issued: 12/03/2013
• Est. Priority Date: 12/11/2009
• Status: Expired due to Fees

• Current Assignee: Bluffton Motor Works LLC (Wpa Participações e Serviços SA)
• Original Assignee: SNTech Incorporated
• Inventors: Jeung, Young Chun
• Primary Examiner(s): Santana, Eduardo Colon
• Assistant Examiner(s): CARRASQUILLO, JORGE L
• Application Number:
  US12/966,968
• Publication Number:
  US 20110140644A1
• Time in Patent Office: 1,086 Days
• Field of Search: 318/16, 318/400.24, 318/444, 318/128, 318/266, 318/286, 318/469, 318/280, 318/640, 318/577, 318/400.4, 388/819, 388/912, 388/917, 388/907.5, 398/115, 398/106, 398/112, 398/140, 398/182, 398/9, 398/22, 398/15, 398/23, 398/138, 398/135, 398/130, 398/128, 398/118, 398/116, 398/117, 398/164, 398/139, 607/61
• US Class Current: 318/640
• CPC Class Codes: H02P 27/08 with pulse width modulation
• CPC Class Codes: H02P 6/16 Circuit arrangements for detecting position
• CPC Class Codes: H05K 9/0058 specially adapted for optoelectronic applications

Abstract

An electronically commutated motor (ECM) includes windings, a power switch, an infrared transceiver and an electromagnetic shield. The power switch is configured to provide pulse width modulated (PWM) power signals to the windings and to generate a substantial level of electromagnetic noises at PWM frequencies during its switching operation. The infrared transceiver is configured to communicate with an external device using infrared signals and convert electrical signals from and to infrared signals that carry data. The electromagnetic shield is configured to substantially shield the infrared transceiver from the electromagnetic noises of PWM frequencies from the power switch.

Claims

1. An electronically commutated motor (ECM) comprising:

windings;

a power switch configured to provide pulse width modulated (PWM) power signals to the windings, wherein the power switch is configured to generate substantial electromagnetic noises during its switching operation;

an infrared transceiver configured to communicate with an external device using infrared signals and configured to convert electrical signals from and to infrared signals that carry data;

an electromagnetic shield configured to substantially shield the infrared transceiver from the electromagnetic noises from the power switch; and

a housing enclosing the windings, the power switch, and the infrared transceiver,

wherein the electromagnetic shield comprises an electrically conductive case and an optical panel connected to the electrically conductive case, wherein the optical panel comprises an electrically conductive grid allowing transmission of infrared signals therethrough.

2. The motor of claim 1, wherein during normal operation, the electromagnetic noises from the power switch are at a level about 10 dB or higher within the housing.

3. The motor of claim 2, wherein the electromagnetic noises at a level about 10 dB or higher have frequencies at about 1 to about 40 kHz.

4. The motor of claim 1, wherein during normal operation, the electromagnetic noises reaching the infrared transceiver are at a level about 5 dB or lower within the electromagnetic shield.

5. The motor of claim 1, wherein the motor does not comprise, between the microprocessor and the infrared transceiver, a component transforming the converted electric signals to optical signals.

6. The motor of claim 1, wherein the electrically conductive case and the optical panel define a substantially closed space which encloses the infrared transceiver.

7. The motor of claim 1, further comprising a microprocessor configured to receive the data, wherein the motor does not comprises an opto-isolator located between the transceiver and the microprocessor.

8. The motor of claim 1, wherein the motor is not electrically connectable to the external device.

9. A method of updating data in an electrically commutated motor, the method comprising:

providing an electronically commutated motor which comprises windings, a microprocessor, an infrared transceiver, and an electromagnetic shield covering the infrared transceiver;

supplying pulse width modulated (PWM) power signals to the windings, thereby operating the motor;

receiving, at the infrared transceiver, infrared signals from an external device external to the motor;

converting, at the infrared transceiver, the received infrared signals to electrical signals while supplying the PWM power signals to the windings, wherein the electromagnetic shield substantially shield the infrared transceiver from electromagnetic noises caused by the PWM power signals; and

transmitting the electrical signals to the microprocessor,

wherein the infrared transceiver comprises an electrical circuit and an optoelectric sensor, wherein the electromagnetic shield substantially entirely covers both the electrical circuit and the optoelectric sensor.

10. The method of claim 9, wherein during normal operation, the electromagnetic noises from the power switch are at a level about 10 dB or higher within the housing.

11. The method of claim 10, wherein the electromagnetic noises at a level about 10 dB or higher have frequencies at about 1 to about 40 kHz.

12. The method of claim 9, wherein during normal operation, the electromagnetic noises reaching the infrared transceiver are at a level about 5 dB or lower within the electromagnetic shield.

13. The method of claim 9, wherein the electromagnetic shield comprises an optical panel allowing transmission of infrared signals therethrough while substantially blocking the electromagnetic noises.

14. The method of claim 9, wherein the electromagnetic noises have frequencies at about 1 to about 40 kHz.

15. method of claim 9, wherein the infrared signals comprise a carrier frequency from about 120 kHz to about 180 kHz.

16. The method of claim 9, wherein the motor does not comprise, between the microprocessor and the infrared transceiver, a component transforming the converted electric signals to optical signals.

17. The method of claim 9, wherein the motor comprises a motor housing accommodating the power switch and the infrared transceiver, and blocking an infrared light that contains the infrared signals when an incident of the infrared light is greater than a predetermined angle which is smaller than 90°

.

18. The method of claim 9, further comprising:

converting, by the infrared transceiver, electric signals transmitted from the microprocessor to infrared signals while supplying the PWM power signals to the windings; and

transmitting the converted infrared signals to the external device.

19. The method of claim 9, wherein the motor is not electrically connected to the external device while receiving the infrared signals.