Pressure sensor comprising a capacitive cell and support device comprising said sensor

• US 8,598,893 B2
• Filed: 05/17/2010
• Issued: 12/03/2013
• Est. Priority Date: 06/05/2009
• Status: Active Grant

• Current Assignee: Hill - Rom Industries SA (Baxter International Inc.)
• Original Assignee: Hill - Rom Industries SA (Baxter International Inc.)
• Inventors: Camus, Gilles
• Primary Examiner(s): VALONE, THOMAS F
• Application Number:
  US12/781,426
• Publication Number:
  US 20100308846A1
• Time in Patent Office: 1,296 Days
• Field of Search: 324/661
• US Class Current: 324/661
• CPC Class Codes: A61G 2203/34 for pressure
• CPC Class Codes: G01L 1/142 using capacitors

Abstract

A sensor for detecting and measuring a load pressure applied to a support device comprises at least one capacitive cell including a flat condenser comprising at least one layer of a compressible insulating dielectric material interposed between two layers of conductive material. A support device capable of supporting the body of a person comprises at least one top layer composed of a plurality of air-filled inflatable cells communicating with inflation elements, characterized in that it comprises a sensor, of which said condenser is disposed under said top layer and connected to an electronic control and regulation device capable of controlling inflation or deflation elements.

Claims

1. A sensor for detecting and measuring a load pressure applied to a support device, the sensor comprising at least one capacitive cell including a flat condenser comprising at least one layer of a compressible dielectric insulating material interposed between two layers of conductive material, wherein said layer of compressible dielectric material has a thickness of between 0.3 to 1 mm.

2. The sensor of claim 1, wherein said capacitive cell is integrated in an oscillator capable of generating a periodic electric signal, wherein the frequency of said periodic electric signal varies as a function of said load pressure within a range of 15 to 30 kHz, with a variation of at least 45 Hz/kg for a weight of 0 to 80 kg applied to the surface of said flat condenser.

3. The sensor of claim 2, wherein said oscillator is coupled to a converter for converting the frequency of the periodic electric signal output by the oscillator to a voltage signal.

4. The sensor of claim 1, wherein the layer of dielectric insulating material comprises a sheet of a synthetic elastomer with a Shore hardness of 45 to 55 Sh.

5. The sensor of claim 1, wherein said conductive layers comprise sheets of fabric comprising, at least partially, metallic threads of a non-oxidizing metal.

6. The sensor of claim 5, wherein said conductive sheet comprises woven material made from threads of nickel and threads of a plastic that is at least one of polyester and polypropylene.

7. The sensor of claim 1, wherein the sensor is used to regulate the inflation air pressure inside a mattress comprising air-filled cells, wherein the at least one layer of compressible dielectric insulating material and the two layers of conductive material have the same rectangular shape of between about 600 and 900 mm long and between about 400 and 600 mm wide, and wherein the total thickness of the at least one layer of compressible dielectric insulating material and the two layers of conductive material when superimposed together is less than 10 mm.

8. A sensor for detecting and measuring a load pressure applied to a support device, the sensor comprising at least one capacitive cell including a flat condenser comprising at least one layer of a compressible dielectric insulating material interposed between two layers of conductive material, wherein the at least one layer of compressible dielectric insulating material and the two layers of conductive material are applied directly against each other without interposed connecting layers, wherein the at least one layer of compressible dielectric insulating material and the two layers of conductive material are solidly connected to each other by tack welds that are capable of keeping the at least one layer of compressible dielectric insulating material and the two layers of conductive material in a superimposed position relative to each other.

9. A support device capable of supporting the body of a person, the support device comprising

at least one top layer having a plurality of air-filled inflatable cells communicating with inflation elements, and

a sensor for detecting and measuring a load pressure applied to at least some of the air-filled inflatable cells of the plurality of air-filled inflatable cells, the sensor comprising at least one capacitive cell including a flat condenser comprising at least one layer of a compressible dielectric insulating material interposed between two layers of conductive material, wherein said layer of compressible dielectric material has a thickness of between 0.3 to 1 mm, said condenser being disposed under said at least one top layer and connected to an electronic control and regulation device designed to control the inflation or deflation elements for filling or emptying, respectively, said plurality of air-filled inflatable cells of said top layer in such a way that the internal inflation pressure of the air inside the cells is equal to an ideal set point pressure predetermined relative to the load pressure of the body of a person resting on said top layer, measured by said sensor.

10. The support device of claim 9, wherein said flat condenser is situated on top of a support layer that is more rigid than said top layer, said support layer comprising a closed-cell foam layer with a density greater than 50 kg/m³.

11. The support device of claim 9, wherein said top layer comprises a central zone corresponding to the sacral region of the body of a person reclining on said top layer, of which said cells are individualized and narrower than the adjacent cells of a head zone and a foot zone on either side of said central zone.

12. The support device of claim 9, wherein said top layer is supported by an air-filled bottom layer constituted from a single parallelepiped cell, wherein said flat condenser is disposed under said bottom layer.

13. The support device of claim 12, wherein the pressure of the air inside said bottom layer is adjusted by said control and regulation device to the same regulation pressure as said top layer, and said bottom layer comprises a safety valve that is automatically closed by said control and regulation device in order to keep said bottom layer sealed when a leak is detected in said top layer.

14. The support device of claim 9, wherein said flat condenser rests on a rigid support layer with a thickness less than or equal to 10 mm, and said flat condenser extends appreciably across the entire width of the support device and in relation to a central zone of the support device corresponding to the sacral region of a person reclining on said top layer, and over a length of about 400 to 600 mm in the longitudinal axis of said support device.

15. A support device capable of supporting the body of a person, the support device comprising

at least one top layer having a plurality of air-filled inflatable cells communicating with inflation elements, and

a sensor for detecting and measuring a load pressure applied to at least some of the air-filled inflatable cells of the plurality of air-filled inflatable cells, the sensor comprising at least one capacitive cell including a flat condenser comprising at least one layer of a compressible dielectric insulating material interposed between two layers of conductive material, said condenser being disposed under said at least one top layer and connected to an electronic control and regulation device designed to control the inflation or deflation elements for filling or emptying, respectively, said plurality of air-filled inflatable cells of said top layer in such a way that the internal inflation pressure of the air inside the cells is equal to an ideal set point pressure predetermined relative to the load pressure of the body of a person resting on said top layer, measured by said sensor, wherein the at least one layer of compressible dielectric insulating material and the two layers of conductive material are applied directly against each other without interposed connecting layers, wherein the at least one layer of compressible dielectric insulating material and the two layers of conductive material are solidly connected to each other by tack welds that are capable of keeping the at least one layer of compressible dielectric insulating material and the two layers of conductive material in a superimposed position relative to each other.