Circuit interrupter with improved surge suppression

• US 8,599,522 B2
• Filed: 07/29/2011
• Issued: 12/03/2013
• Est. Priority Date: 07/29/2011
• Status: Active Grant

• Current Assignee: Leviton Manufacturing Company Incorporated
• Original Assignee: Leviton Manufacturing Company Incorporated
• Inventors: Aronov, Aleksandr, Ostrovsky, Michael, LiBretto, John
• Primary Examiner(s): PATEL, DHARTI HARIDAS
• Application Number:
  US13/194,386
• Publication Number:
  US 20130027819A1
• Time in Patent Office: 858 Days
• Field of Search: 361/42
• US Class Current: 361/42
• CPC Class Codes: H02H 3/167 combined with other earth-fault protective arrangements
• CPC Class Codes: H02H 9/041 using a short-circuiting device
• CPC Class Codes: H02H 9/042 comprising means to limit the absorbed power or indicate damaged over-voltage protection device
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing

Abstract

A circuit interrupter, such as a GFCI or AFCI product, is provided having a suppression and protection circuit and circuit interrupter circuitry. In one configuration, a semiconductor device and a voltage clamping device or surge protector, such as a metal oxide varistor (MOV), are utilized in the circuit interrupter for handling transient surges and overvoltage conditions. The semiconductor device, such as a SIDCA and a TVS diode, is connected to a solenoid or trip coil of the circuit interrupter circuitry to limit the amount of current through the semiconductor device. The MOV is placed between phase and neutral conductors of the circuit interrupter circuitry.

Claims

1. A circuit interrupter comprising:

a housing;

at least one input conductor disposed at least partially within said housing and capable of being electrically connected to a source of electricity;

at least one output conductor disposed within said housing and capable of conducting electrical current to a load when electrically connected to said at least one input conductor;

circuit interrupter circuitry disposed within said housing and configured to break said electrical connection between said input and output conductors in response to the occurrence of a fault or test cycle, said circuit interrupter circuitry including a solenoid coil;

a reset mechanism configured to reset said electrical connection between said input and output conductors when said reset mechanism is activated; and

a surge protection circuit comprising a semiconductor device for reducing surge voltage applied to said circuit interrupter circuitry, wherein said solenoid coil limits the current through said semiconductor device and said semiconductor device is a transient voltage suppression (TVS) diode.

2. The circuit interrupter of claim 1, wherein the surge protection circuit further comprising a surge protector coupled between phase and neutral conductors of the circuit interrupter.

3. The circuit interrupter of claim 2, wherein the surge protector coupled between phase and neutral conductors of the circuit interrupter comprises a metal oxide varistor (MOV) to shunt over voltage between the phase and neutral conductors.

4. The circuit interrupter of claim 1, wherein the semiconductor device is connected directly to the solenoid coil.

5. The circuit interrupter of claim 1, wherein the semiconductor device is connected to the solenoid coil via a bridge diode circuit, and wherein the solenoid coil is a trip coil functioning as a voltage dropping component.

6. The circuit interrupter of claim 1, wherein the semiconductor device is connected to the neutral conductor of the circuit interrupter.

7. The circuit interrupter of claim 1, wherein the semiconductor device is connected in parallel to an RC circuit for improving noise elimination.

8. The circuit interrupter of claim 1, wherein the circuit interrupter is selected from the group consisting of a GFCI, an AFCI, and a fuse.

9. The circuit interrupter of claim 1, wherein said reset mechanism has a reset lock-out responsive to the activation of said circuit interrupter so as to be movable between a lock-out position wherein said reset lock-out inhibits resetting of said electrical connection between said input and output conductors and a reset position wherein said reset lock-out does not inhibit resetting of said electrical connection between said input and output conductors, wherein when said reset mechanism is activated said circuit interrupter is activated to facilitate movement of said reset lock-out from said lock-out position to said reset position by said reset mechanism and resets said electrical connection between said input and output conductors.

10. The circuit interrupter of claim 1, wherein the fault is one of a ground fault and an arc fault.

11. A circuit interrupter comprising:

a housing;

at least one input conductor disposed at least partially within said housing and capable of being electrically connected to a source of electricity;

at least one output conductor disposed within said housing and capable of conducting electrical current to a load when electrically connected to said at least one input conductor;

circuit interrupter circuitry disposed within said housing and configured to break said electrical connection between said input and output conductors in response to the occurrence of a fault or test cycle, said circuit interrupter circuitry including a solenoid coil; and

a surge protection circuit comprising a semiconductor device for reducing surge voltage applied to said circuit interrupter circuitry, wherein said solenoid coil of the circuit interrupter circuitry limits the current through said semiconductor device and said semiconductor device is a transient voltage suppression (TVS) diode.

12. The circuit interrupter of claim 11, wherein the surge protection circuit further comprising a surge protector coupled between phase and neutral conductors of the circuit interrupter.

13. The circuit interrupter of claim 12, wherein the surge protector coupled between phase and neutral conductors of the circuit interrupter comprises a metal oxide varistor (MOV) to shunt over voltage between the phase and neutral conductors.

14. The circuit interrupter of claim 11, wherein the semiconductor device is connected directly to the solenoid coil, and wherein the solenoid coil is a trip coil functioning as a voltage dropping component.

15. The circuit interrupter of claim 11, wherein the semiconductor device is connected to the solenoid coil via a bridge diode circuit.

16. The circuit interrupter of claim 11, wherein the semiconductor device is connected to the neutral conductor of the circuit interrupter.

17. The circuit interrupter of claim 11, wherein the semiconductor device is connected in parallel to an RC circuit for improving noise elimination.

18. The circuit interrupter of claim 11, wherein the circuit interrupter is selected from the group consisting of a GFCI, an AFCI, and a fuse.

19. The circuit interrupter of claim 11, wherein the fault is one of a ground fault and an arc fault.

20. A circuit interrupter comprising:

a housing;

an input comprising at least one phase input and one neutral input conductor disposed at least partially within said housing and capable of being electrically connected to a source of electricity;

an output comprising at least one phase output and one neutral output conductor disposed within said housing and capable of conducting electrical current to a load when electrically connected to said phase input and said neutral input conductors, respectively;

circuit interrupter circuitry disposed within said housing and configured to break said electrical connection between said input and said output in response to the occurrence of a fault or test cycle, said circuit interrupter circuitry including a solenoid coil;

a reset mechanism configured to reset said electrical connection between said input and said output when said reset mechanism is activated; and

a surge protection circuit disposed in electrical communication between said at least one input and said circuit interrupter circuitry, said surge protection circuit comprising a metal oxide varistor (MOV) and a semiconductor device, wherein said MOV is coupled between said phase input and said neutral input, wherein said semiconductor device is arranged and configured to reduce surge voltage applied to said circuit interrupter circuitry, and wherein said solenoid coil limits the current through said semiconductor device.

21. The circuit interrupter of claim 20, wherein the semiconductor device is selected from the group consisting of a SIDAC and a TVS diode.

22. The circuit interrupter of claim 20, wherein the semiconductor device is connected directly to the solenoid coil.

23. The circuit interrupter of claim 20, wherein the semiconductor device is connected to the solenoid coil via a bridge diode circuit, and wherein the solenoid coil is a trip coil functioning as a voltage dropping component.

24. The circuit interrupter of claim 20, wherein the semiconductor device is connected to the one neutral input conductor of the circuit interrupter.

25. The circuit interrupter of claim 20, wherein the semiconductor device is connected in parallel to an RC circuit for improving noise elimination.

26. The circuit interrupter of claim 20, wherein the circuit interrupter is selected from the group consisting of a GFCI, an AFCI, and a fuse.

27. The circuit interrupter of claim 20, wherein said reset mechanism has a reset lock-out responsive to the activation of said circuit interrupter so as to be movable between a lock-out position wherein said reset lock-out inhibits resetting of said electrical connection between said input and output and a reset position wherein said reset lock-out does not inhibit resetting of said electrical connection between said input and output, wherein when said reset mechanism is activated said circuit interrupter is activated to facilitate movement of said reset lock-out from said lock-out position to said reset position by said reset mechanism and resets said electrical connection between said input and output.

28. The circuit interrupter of claim 20, wherein the fault is one of a ground fault and an arc fault.

29. A circuit interrupter comprising:

a housing;

at least one input conductor disposed at least partially within said housing and capable of being electrically connected to a source of electricity;

at least one output conductor disposed within said housing and capable of conducting electrical current to a load when electrically connected to said at least one input conductor;

circuit interrupter circuitry disposed within said housing and configured to break said electrical connection between said input and output conductors in response to the occurrence of a fault or test cycle, said circuit interrupter circuitry including a solenoid coil;

a reset mechanism configured to reset said electrical connection between said input and output conductors when said reset mechanism is activated; and

a surge protection circuit comprising a metal oxide varistor (MOV) and a semiconductor device, wherein said semiconductor device is arranged and configured to reduce surge voltage applied to said circuit interrupter circuitry, wherein said solenoid coil limits the current through said semiconductor device, and wherein said semiconductor device is a SIDAC having a voltage equal to or greater than a voltage of the MOV.

30. The circuit interrupter of claim 29, wherein the MOV is coupled between phase and neutral conductors of the circuit interrupter.

31. The circuit interrupter of claim 30, wherein the MOV shunts over voltage between the phase and neutral conductors.

32. The circuit interrupter of claim 29, wherein the semiconductor device is connected directly to the solenoid coil.

33. The circuit interrupter of claim 29, wherein the semiconductor device is connected to the solenoid coil via a bridge diode circuit, and wherein the solenoid coil is a trip coil functioning as a voltage dropping component.

34. The circuit interrupter of claim 29, wherein the semiconductor device is connected to the neutral conductor of the circuit interrupter.

35. The circuit interrupter of claim 29, wherein the semiconductor device is connected in parallel to an RC circuit for improving noise elimination.

36. The circuit interrupter of claim 29, wherein the circuit interrupter is selected from the group consisting of a GFCI, an AFCI, and a fuse.

37. The circuit interrupter of claim 29, wherein said reset mechanism has a reset lock-out responsive to the activation of said circuit interrupter so as to be movable between a lock-out position wherein said reset lock-out inhibits resetting of said electrical connection between said input and output conductors and a reset position wherein said reset lock-out does not inhibit resetting of said electrical connection between said input and output conductors, wherein when said reset mechanism is activated said circuit interrupter is activated to facilitate movement of said reset lock-out from said lock-out position to said reset position by said reset mechanism and resets said electrical connection between said input and output conductors.

38. The circuit interrupter of claim 29, wherein the fault is one of a ground fault and an arc fault.