Electrodes for stimulation leads and methods of manufacture and use

• US 8,600,518 B2
• Filed: 04/22/2009
• Issued: 12/03/2013
• Est. Priority Date: 04/30/2008
• Status: Expired due to Fees

• Current Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Inventors: Meadows, Paul M., Brase, Randall Lee
• Primary Examiner(s): Manuel, George
• Assistant Examiner(s): LEVICKY, WILLIAM J
• Application Number:
  US12/427,935
• Publication Number:
  US 20090276021A1
• Time in Patent Office: 1,686 Days
• Field of Search: 607/116, 607/122, 607/119, 607/117, 600/373
• US Class Current: 607/116
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: A61N 1/0551 Spinal or peripheral nerve electrodes
• CPC Class Codes: A61N 1/3605 Implantable neurostimulators for stimulating central or peripheral nerve system
• CPC Class Codes: A61N 1/37223 Circuits for electromagnetic coupling
• CPC Class Codes: H01R 43/00 Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors of trolley lines B60M1/28
• CPC Class Codes: Y10T 29/49169 Assembling electrical component directly to terminal or elongated conductor
• CPC Class Codes: Y10T 29/49174 Assembling terminal to elongated conductor

Abstract

An electrode has a unitary ring with an exterior surface, an interior surface, and at least two edges. The electrode also includes a seat formed in at least the exterior surface of the unitary ring. The seat is configured and arranged for attachment of a terminal end of a lead wire, disposed in the seat, to the electrode. A lead includes a lead body; a plurality of electrodes disposed at the distal end of the lead body; and a plurality of lead wires. Each electrode includes a unitary ring and a seat in the unitary ring. The unitary ring has an exterior surface and an interior surface and defines a hollow center region. The seat is formed as a depression of a portion of the unitary ring. Each of the lead wires extends along the lead body and is attached to a corresponding electrode at the seat of the corresponding electrode.

Claims

1. A lead comprising:

a lead body having a distal end;

a plurality of electrodes disposed at the distal end of the lead body, wherein each of the plurality of electrodes comprises a unitary ring and a seat in the unitary ring, wherein the unitary ring has a circumference, an exterior surface, and an interior surface, the unitary ring defining a hollow center region, and wherein the seat deforms a portion of the ring as a depression of the portion of the unitary ring, wherein the seat extends around a portion of the circumference of the unitary ring, wherein the portion is less than an entire extent of the circumference, with an undeformed portion of the unitary ring extending in both clockwise and counter-clockwise directions around a remaining portion of the circumference of the unitary ring relative to the seat, the seat comprising an exterior surface, an interior surface, and at least one edge extending between the exterior surface and the interior surface of the seat, wherein the exterior surface of the seat is contiguous with the exterior surface of the unitary ring and the interior surface of the seat is contiguous with the interior surface of the unitary ring; and

a plurality of lead wires, each extending along the lead body and attached directly onto, and in contact with, the exterior surface of the seat of a corresponding one of the plurality of electrodes producing an electrical coupling between the lead wire and the corresponding one of the plurality of electrodes.

2. The lead of claim 1, wherein at least one of the plurality of electrodes further comprises an opening spaced apart from edges of the unitary ring and extending from the exterior surface to the interior surface of the unitary ring, wherein the opening intersects the seat.

3. The lead of claim 2, wherein at least one lead wire extends through the opening of at least one of the plurality of electrodes.

4. The lead of claim 1, wherein a terminal end of at least one lead wire is disposed in the seat of at least one of the plurality of electrodes.

5. The lead of claim 1, wherein the plurality of electrodes are disposed in a spaced apart arrangement along the distal end of the lead body.

6. The lead of claim 1, further comprising a plurality of spacers, wherein the plurality of electrodes are separated by the plurality of spacers.

7. The lead of claim 1, further comprising a lumen tube disposed within the hollow center region of at least one of the plurality of electrodes, wherein the lumen tithe comprises at least one lumen.

8. The lead of claim 7, wherein the at least one of the plurality of electrodes further comprises an opening spaced apart from edges of the unitary ring and extending from the exterior surface to the interior surface of the unitary ring and wherein at least one lead wire is disposed in the lumen of the lumen tube and extends through the opening of the at least one of the plurality of electrodes.

9. A system for stimulation comprising the lead of claim 1 and a control module, wherein at least one lead wire couples the control module to at least one of the plurality of electrodes.