Systems and methods of automated dispensing, prescription filling, and packaging

• US 8,601,776 B2
• Filed: 02/17/2012
• Issued: 12/10/2013
• Est. Priority Date: 05/20/2004
• Status: Active Grant

• Current Assignee: Knapp Logistics & Automation Incorporated
• Original Assignee: Knapp Logistics & Automation Incorporated
• Inventors: Henkel, Claus
• Primary Examiner(s): TAWFIK, SAMEH
• Application Number:
  US13/398,979
• Publication Number:
  US 20120216487A1
• Time in Patent Office: 662 Days
• Field of Search: 532/37, 535/00, 534/73, 531/68, 532/38, 532/39
• US Class Current: 53/500
• CPC Class Codes: B65B 37/04 by vibratory feeders
• CPC Class Codes: B65B 5/103 for packaging pills or tablets
• CPC Class Codes: B65B 57/20 Applications of counting devices for controlling the feed of articles other applications B65B65/08
• CPC Class Codes: G07F 11/46 from movable storage containers or supports
• CPC Class Codes: G07F 17/0092 for assembling and dispensing of pharmaceutical articles medical dispensers for private use, A61J7/00
• CPC Class Codes: G16H 20/13 delivered from dispensers

Abstract

Systems and methods of automatically dispensing tablets are disclosed. The systems and methods of the invention provide a highly secure, highly accurate and rapid means of dispensing tablets. The system includes an automatic dispensing tablet dispensing system as shown in the Figures and provides a means of lowering errors while preventing unauthorized tampering by non-authorized personnel. Moreover, the invention relates to systems and methods for packaging vials, packaging items from totes, and packaging items from totes with vials.

Claims

1. A system for automated tablet dispensing comprising:

a counter configured to count tablets, the counter comprising;

a secure door;

a sensor configured to count the tablets; and

a hopper assembly configured to receive the tablets through the secure door and transfer the tablets to the sensor; and

a closed canister removably engaged with the secure door of the counter and configured to hold the tablets for delivery through the secure door of the counter and into the hopper assembly;

wherein the counter is configured to count the tablets when the secure door of the counter is open and closed.

2. The system of claim 1, wherein the secure door of the counter is configured to be open when the canister is engaged with the counter.

3. The system of claim 1, wherein the secure door of the counter is configured to be closed when the canister is removed from the counter.

4. The system of claim 1, wherein the canister comprises a secure door that is removably engaged with the secure door of the counter.

5. The system of claim 4, wherein the secure doors of the counter and the canister are configured to be closed when the canister is removed from the counter;

and

wherein the secure doors of the counter and the canister are configured to be open when the canister is engaged with the counter.

6. The system of claim 4, wherein the secure door of the canister comprises a reversible door configured to reversibly open and close.

7. The system of claim 4, wherein the secure door of the canister comprises a sliding door configured to reversibly open and close.

8. The system of claim 1, further comprising an electronic verification system comprising a RF chip or an electronic serial number located on each of the counter and the canister.

9. The system of claim 8, wherein the secure door of the counter is configured to be closed until the canister is engaged with the counter and verification of the counter and the canister is successfully completed via the electronic verification system.

10. The system of claim 8, wherein the secure door of the counter is configured to be open once verification of the counter and the canister is successfully completed via the electronic verification system.

11. The system of claim 1, wherein the canister comprises a tamper-proof security tag.

12. The system of claim 1, further comprising a locking mechanism configured to prevent unauthorized access to the tablets in the counter and the canister when the canister is engaged with the counter.

13. The system of claim 12, wherein the locking mechanism comprises an automatic locking mechanism configured to prevent unauthorized access to the tablets in the counter and the canister once the canister is engaged with the counter.

14. The system of claim 1, wherein a capacity of the hopper assembly is equal to or greater than a capacity of the canister.

15. The system of claim 1, wherein the canister and the hopper assembly are configured to allow the tablets to be emptied completely from the canister into the hopper assembly when the canister is engaged with the counter.

16. The system of claim 1, wherein the counter is configured to count the tablets when the canister is removed from the counter.

17. The system of claim 1, wherein the canister and the counter are configured to allow the canister to be removed from the counter while the counter counts the tablets.

18. The system of claim 1, wherein the canister and the counter are configured to allow the tablets to be delivered from the canister into the hopper assembly while the counter counts the tablets.

19. The system of claim 1, wherein the canister comprises a security identification chip for validation by a central computer system.

20. The system of claim 1, wherein the counter further comprises a buffer assembly configured to hold pre-counted tablets.