Porous implant device with improved core

• US 8,602,782 B2
• Filed: 11/24/2009
• Issued: 12/10/2013
• Est. Priority Date: 11/24/2009
• Status: Expired due to Fees

• Current Assignee: Zimmer Dental Inc. (Zimvie Incorporated)
• Original Assignee: Zimmer Dental Inc. (Zimvie Incorporated)
• Inventors: Lomicka, Matthew
• Primary Examiner(s): EIDE, HEIDI MARIE
• Application Number:
  US12/624,608
• Publication Number:
  US 20110123951A1
• Time in Patent Office: 1,477 Days
• Field of Search: 433172-176, 433/201.1, 433/202.1, 433/215, 433/220, 433/221, 623/16.11, 606/312, 606/77, 606/909, 606/72, 606/79
• US Class Current: 433/174
• CPC Class Codes: A61C 8/0006 Periodontal tissue or bone regeneration support means for endoprosthetic bone substitute or bone graft implants A61F2/2846
• CPC Class Codes: A61C 8/0012 characterised by the material or composition, e.g. ceramics, surface layer, metal alloy use of specific materials A61K6/00
• CPC Class Codes: A61C 8/0015 being a conversion layer, e.g. oxide layer
• CPC Class Codes: A61C 8/0018 characterised by the shape
• CPC Class Codes: A61C 8/0022 Self-screwing A61C8/0028 takes precedence
• CPC Class Codes: A61C 8/006 with polygonal positional means, e.g. hexagonal or octagonal
• CPC Class Codes: A61C 8/0074 with external threads
• CPC Class Codes: A61K 6/84 comprising metals or alloys

Abstract

An implant device has an exterior portion forming an exterior surface of the implant. The exterior portion is made of a porous material defining passages through the exterior portion. An inner portion has an outer surface with a treated area that is accessible from the exterior surface through the passages. The treated area has a treatment for direct attachment to bone or soft tissue.

Claims

1. An implant device comprising:

a head portion at a coronal end of the implant, the head portion having an interior portion extending apically from the head portion;

an exterior portion that receives the interior portion, the exterior portion forming an exterior surface of the implant and being made of a porous material defining radially uniform passages extending entirely and radially through the exterior portion;

an anchor portion at an apical end of the implant, the anchor portion comprising a bore that engages an apical end of the interior portion and an outer surface having a thread;

wherein the exterior portion is retained on the interior portion between the head portion and the anchor portion when the anchor portion is engaged with the interior portion;

wherein the interior portion includes an outer surface with a treated area being adjacent to the exterior portion and accessible from the exterior surface through the passages, the treated area having a treatment for direct attachment to bone or soft tissue; and

wherein the outer surface of the interior portion includes at least one generally longitudinally extending flute, the at least one generally longitudinally extending flute extending around less than a total circumference of the interior portion.

2. The implant device of claim 1 wherein the treatment comprises at least roughening of the outer surface.

3. The implant device of claim 1 wherein the treatment comprises at least coating the outer surface with a bio-reactive material.

4. The implant device of claim 1 wherein the treatment comprises the treated area having at least one of:

threads,

annular grooves,

surface recesses,

at least one bio-compatible coating, and

at least one porous coating.

5. The implant device of claim 1 wherein the treatment at the treated area is different than a treatment applied to the head portion.

6. The implant device of claim 1 wherein the treatment is only applied to the interior portion.

7. The implant device of claim 1 comprising at least two treatment areas axially spaced along the implant device wherein one treatment area is disposed to extend through soft tissue and another of the treatment areas is disposed to extend through bone.

8. The implant device of claim 1 wherein the implant comprises a dental implant placed in a mandible or maxilla.

9. The implant device of claim 1 wherein the exterior portion comprises metal.

10. The implant device of claim 1 wherein the exterior portion comprises tantalum.

11. An implant device, comprising:

a longitudinal axis generally defined by the implant device;

a head at a coronal end of the implant, the head having a core extending apically from the head;

a collar that receives the core and is configured for placement in a bore in bone and having a porous material, the collar comprising radially uniform passages formed by the porous material and extending entirely and radially through the collar;

an anchor at an apical end of the implant, the anchor comprising a bore that engages an apical end of the core;

wherein the collar is retained on the core between the head and the anchor when the anchor is engaged with the core;

wherein the core received within the collar includes a non-circular outer periphery in a cross-section extending perpendicular to the axis to engage the collar and rotatably secure the collar to the core, the core comprising a surface having a treated area covered by the collar and treated for direct attachment to bone or soft tissue; and

wherein the non-circular outer periphery includes at least two concave curved surfaces that adjoin at a junction forming a peak that engages the collar.

12. The implant device of claim 11 wherein the head comprises at least one flat surface configured to engage a coronal end of the collar.

13. The implant device of claim 11 wherein the peak forms an edge for cutting into the collar.

14. The implant device of claim 11 wherein the core has an outer surface forming at least one generally longitudinally extending flute.

15. The implant device of claim 14 wherein the outer surface comprises a plurality of the flutes circumferentially arrayed around the core.

16. The implant device of claim 11 wherein the treated area is roughened or has at least one coating of bio-compatible material.

17. A method of forming an implant device, comprising:

treating a core for direct engagement with bone or soft tissue, the core extending from a

head of the implant device;

securing an exterior porous portion over the treated area of the core, the exterior porous portion comprising radially uniform passages, wherein the core includes a non-circular outer periphery in a cross-section extending perpendicular to a longitudinal axis to engage the collar and rotatably secure the exterior porous portion to the core, and wherein the non-circular outer periphery includes at least two concave curved surfaces that adjoin at a junction forming a peak that engages the exterior porous portion; and

securing an anchor at an apical end of the implant device, the anchor comprising a bore that engages an apical end of the core such that the exterior porous portion is retained on the core between the head and the anchor.

18. The method of claim 17 wherein treating comprises treating the core before assembling the exterior portion onto the core.

19. The method of claim 17 wherein treating comprises forming, on the core, at least one of:

threads,

annular grooves,

a pattern of surface recesses,

randomly placed surface recesses,

surface recesses formed by acid etching,

surface recesses formed by blasting,

at least one bio-compatible coating, and

at least one bio-reactive coating.