Provisional tibial prosthesis system

• US 8,603,101 B2
• Filed: 04/15/2011
• Issued: 12/10/2013
• Est. Priority Date: 12/17/2010
• Status: Active Grant

• Current Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Inventors: Claypool, Jody L., Stump, Steven E.
• Primary Examiner(s): Yang, Andrew
• Application Number:
  US13/087,610
• Publication Number:
  US 20120158152A1
• Time in Patent Office: 970 Days
• Field of Search: 606/102, 623/20.15, 623/20.28, 623/20.25, 623/20.32
• US Class Current: 606/102
• CPC Class Codes: A61B 5/1036 Measuring load distribution, e.g. podologic studies
• CPC Class Codes: A61F 2/30734 Modular inserts, sleeves or augments, e.g. placed on proximal part of stem for fixation purposes or wedges for bridging a bone defect
• CPC Class Codes: A61F 2/3868 with sliding tibial bearing
• CPC Class Codes: A61F 2/389 Tibial components A61F2/3868 takes precedence
• CPC Class Codes: A61F 2/461 of knees
• CPC Class Codes: A61F 2/4684 Trial or dummy prostheses
• CPC Class Codes: A61F 2002/3042 with a pin cooperating with a helical groove
• CPC Class Codes: A61F 2002/30556 for adjusting thickness
• CPC Class Codes: A61F 2002/30599 stackable

Abstract

The present disclosure provides a provisional tibial prosthesis system for a set of prosthetic knee joints for implantation in a natural knee, the provisional tibial prosthesis system including a bearing component and a bearing support, the spacing of the bearing component from the bearing support is adjustable to allow for representation of a variety of different sized final tibial prostheses. In this system, only one provisional bearing component corresponding to each level of constraint is needed and shims are used to adjust the spacing of the bearing component from the bearing support. The shims are slidably insertable between the bearing component and the bearing support in an anterior/posterior direction to allow for adjustment of the spacing of the bearing component from the bearing support. The number of provisional components needed during knee surgery is reduced and adjustment of the system only requires the knee joint to be distracted by a distance equal to the height of a particular shim.

Claims

1. A provisional tibial prosthesis system for a prosthetic knee joint for implantation in a natural knee, the provisional tibial prosthesis system capable of alternatively mimicking the geometry of a first final tibial prosthesis and a second final tibial prosthesis, the natural knee comprising a proximal tibia and a distal femur and having a medial/lateral axis, an anterior/posterior axis, and a proximal/distal axis, the medial/lateral axis corresponding to a medial/lateral direction, the anterior/posterior axis corresponding to an anterior/posterior direction, and the proximal/distal axis corresponding to a proximal/distal direction, the provisional tibial prosthesis system comprising:

a tibial base plate having a bone contacting surface and an opposing base plate superior surface;

a tibial bearing component having a tibial bearing component height, said tibial bearing component attachable to said tibial base plate, said tibial bearing component height representing the first final tibial prosthesis;

a shim having a shim height, said shim slidable relative to both said tibial base plate and said tibial bearing component to be slidably receivable between said tibial base plate and said tibial bearing component in the anterior/posterior direction when said tibial base plate and said tibial bearing component are separated by a distance along the proximal/distal axis equal to said shim height, said shim height cooperating with said tibial bearing component height to represent the second final tibial prosthesis; and

a base component attachable to said tibial bearing component, said base component positionable between said tibial bearing component and said tibial base plate, said shim slidably receivable between said tibial bearing component and said base component in the anterior/posterior direction when said base component and said tibial bearing component are separated by said distance along the proximal/distal axis equal to said shim height.

2. The provisional tibial prosthesis system of claim 1, further comprising a first lock, wherein when said shim is received between said base component and said tibial bearing component, said first lock locks said tibial bearing component to said base component in the proximal/distal direction, whereby significant relative movement between said tibial bearing component and said base component in the proximal/distal direction is prevented.

3. The provisional tibial prosthesis system of claim 2, further comprising a second lock, wherein when said tibial bearing component is attached to said base component, said second lock locks said tibial bearing component to said base component in the medial/lateral direction and the anterior/posterior direction, whereby significant relative movement between said tibial bearing component and said base component in the medial/lateral direction and the anterior/posterior direction is prevented.

4. The provisional tibial prosthesis system of claim 1, wherein:

said base component includes a base component inferior surface, an opposing base component superior surface, and a protrusion extending from said base component superior surface, said base component inferior surface positionable on said tibial base plate superior surface; and

said tibial bearing component includes a tibial bearing component inferior surface and an opposing tibial bearing component superior surface, said tibial bearing component inferior surface having a wall defining a cavity, said cavity sized to accept said protrusion of said base component therein, said cavity sized relative to said protrusion so that said wall cooperates with said protrusion to prevent significant relative movement between said tibial bearing component and said base component in the medial/lateral direction and the anterior/posterior direction.

5. The provisional tibial prosthesis system of claim 1, wherein:

said tibial bearing component includes a tibial bearing component inferior surface and an opposing tibial bearing component superior surface, said tibial bearing component inferior surface defining a slot; and

said shim includes a shim superior surface, an opposing shim inferior surface, and a rail extending from said shim superior surface, said shim removably attachable to said tibial bearing component by sliding said rail of said shim in said slot of said tibial bearing component in the anterior/posterior direction.

6. The provisional tibial prosthesis system of claim 5, wherein said slot of said tibial bearing component and said rail of said shim each have a dovetail cross-sectional shape.

7. The provisional tibial prosthesis system of claim 5, wherein said slot of said tibial bearing component and said rail of said shim each have a T-shaped cross-sectional shape.

8. The provisional tibial prosthesis system of claim 1, wherein:

said base component includes a base component inferior surface, an opposing base component superior surface, and a protrusion extending from said base component superior surface, said protrusion defining an indentation between said protrusion and said base component superior surface, said base component inferior surface positionable on said tibial base plate superior surface; and

said shim includes a shim superior surface, an opposing shim inferior surface, a shim anterior side, and a shim posterior side, said shim defining a notch formed in said shim posterior side, said notch spanning said shim superior surface and said shim inferior surface, said shim removably attachable to said base component by sliding said indentation of said base component in said notch of said shim in the anterior/posterior direction.

9. A provisional tibial prosthesis system for a prosthetic knee joint for implantation in a natural knee, the provisional tibial prosthesis system capable of alternatively mimicking the geometry of a first final tibial prosthesis, a second final tibial prosthesis, and a third final tibial prosthesis, the natural knee comprising a proximal tibia and a distal femur and having a medial/lateral axis, an anterior/posterior axis, and a proximal/distal axis, the medial/lateral axis corresponding to a medial/lateral direction, the anterior/posterior axis corresponding to an anterior/posterior direction, and the proximal/distal axis corresponding to a proximal/distal direction, the provisional tibial prosthesis system comprising:

a tibial base plate having a bone contacting surface and an opposing base plate superior surface;

a tibial bearing component having a tibial bearing component height, said tibial bearing component attachable to said tibial base plate, said tibial bearing component height representing the first final tibial prosthesis;

a first shim having a first shim height, said first shim slidable relative to both said tibial base plate and said tibial bearing component to be slidably receivable between said tibial base plate and said tibial bearing component in the anterior/posterior direction when said tibial base plate and said tibial bearing component are separated by a first distance along the proximal/distal axis equal to said first shim height, said first shim height cooperating with said tibial bearing component height to represent the second final tibial prosthesis; and

a second shim having a second shim height, said second shim slidable relative to both said tibial base plate and said tibial bearing component to be slidably receivable between said tibial base plate and said tibial bearing component in the anterior/posterior direction when said tibial base plate and said tibial bearing component are separated by a second distance along the proximal/distal axis equal to said first shim height and said second shim height, said first shim height and said second shim height cooperating with said tibial bearing component height to represent the third final tibial prosthesis.

10. The provisional tibial prosthesis system of claim 9, further comprising:

a base component attachable to said tibial bearing component, said base component positionable between said tibial bearing component and said tibial base plate,

said first shim slidably receivable between said tibial bearing component and said base component in the anterior/posterior direction when said base component and said tibial bearing component are separated by said first distance along the proximal/distal axis equal to said first shim height, and

said second shim slidably receivable between said tibial bearing component and said base component in the anterior/posterior direction when said base component and said tibial bearing component are separated by said second distance along the proximal/distal axis equal to said first shim height and said second shim height.

11. The provisional tibial prosthesis system of claim 10, further comprising a lock, wherein when said tibial bearing component is attached to said base component, said lock locks said tibial bearing component to said base component in the medial/lateral direction and the anterior/posterior direction, whereby significant relative movement between said tibial bearing component and said base component in the medial/lateral direction and the anterior/posterior direction is prevented.

12. The provisional tibial prosthesis system of claim 9, further comprising a lock, wherein when said tibial bearing component is attached to said tibial base plate, said lock locks said tibial bearing component to said tibial base plate in the medial/lateral direction and the anterior/posterior direction, whereby significant relative movement between said tibial bearing component and said tibial base plate in the medial/lateral direction and the anterior/posterior direction is prevented.

13. The provisional tibial prosthesis system of claim 9, further comprising:

a surgical instrument configured to engage with features on at least one of said first shim and said second shim, and configured for use in sliding at least one of said first shim and said second shim between said tibial base plate and said tibial bearing component.

14. A method of determining a size of a final tibial prosthesis for a prosthetic knee joint for implantation in a natural knee, the natural knee comprising a proximal tibia and a distal femur and having a medial/lateral axis, an anterior/posterior axis, and a proximal/distal axis, the medial/lateral axis corresponding to a medial/lateral direction, the anterior/posterior axis corresponding to an anterior/posterior direction, and the proximal/distal axis corresponding to a proximal/distal direction, the method comprising:

selecting a provisional tibial prosthesis system, comprising;

a tibial base plate having a bone contacting surface and an opposing base plate superior surface;

a tibial bearing component having a tibial bearing component height, the tibial bearing component attachable to the tibial base plate; and

a first shim having a first shim height, the first shim slidable relative to both the tibial base plate and the tibial bearing component to be slidably receivable between the tibial base plate and the tibial bearing component in the anterior/posterior direction when the tibial base plate and the tibial bearing component are separated by a first distance along the proximal/distal axis equal to the first shim height;

resecting the proximal tibia to form a resected proximal tibia surface;

positioning the bone contacting surface of the tibial base plate on the resected proximal tibia surface;

positioning the tibial bearing component on the tibial base plate;

spacing the tibial bearing component from the tibial base plate by sliding the first shim between the tibial base plate and the tibial bearing component in the anterior/posterior direction, without distracting the femur from the tibia a distance greater than the first shim height;

performing range of motion testing to verify proper sizing of the provisional tibial prosthesis system; and

when the testing indicates that the provisional tibial prosthesis system is not properly sized,

removing the first shim from between the tibial base plate and the tibial bearing component in the anterior/posterior direction;

selecting a second shim having a second shim height, the second shim slidable relative to both the tibial base plate and the tibial bearing component to be slidably receivable between the tibial base plate and the tibial bearing component in the anterior/posterior direction when the tibial base plate and the tibial bearing component are separated by a second distance along the proximal/distal axis equal to the second shim height, the second shim height different than the first shim height; and

spacing the tibial bearing component from the tibial base plate by sliding the second shim between the tibial base plate and the tibial bearing component in the anterior/posterior direction, without distracting the femur from the tibia a distance greater than the second shim height.

15. The method of claim 14, wherein the provisional tibial prosthesis system further comprises a surgical instrument having one or more features configured to engage with corresponding features on at least one of the first shim and the second shim, and the surgical instrument performs at least one of sliding the first shim between the tibial base plate and the tibial bearing component, removing the first shim from between the tibial base plate and the tibial bearing component, and sliding the second shim between the tibial base plate and the tibial bearing component.

16. The method of claim 14, wherein the provisional tibial prosthesis system further comprises a base component attachable to the tibial bearing component, the base component positionable between the tibial bearing component and the tibial base plate, and the first and second shims are slidably receivable between the tibial bearing component and the base component in the anterior/posterior direction when the base component and the tibial bearing component are separated by the first distance along the proximal/distal axis equal to the first shim height.

17. The method of claim 16, wherein the provisional tibial prosthesis system further comprises a first lock, and when the first shim or the second shim is received between the base component and the tibial bearing component, the first lock locks the tibial bearing component to the base component in the proximal/distal direction, whereby significant relative movement between the tibial bearing component and the base component in the proximal/distal direction is prevented.

18. The method of claim 17, wherein the provisional tibial prosthesis system further comprises a second lock, wherein when the tibial bearing component is attached to the base component, the second lock locks the tibial bearing component to the base component in the medial/lateral direction and the anterior/posterior direction, whereby significant relative movement between the tibial bearing component and the base component in the medial/lateral direction and the anterior/posterior direction is prevented.

19. The method of claim 16, wherein the tibial bearing component includes a tibial bearing component inferior surface and an opposing tibial bearing component superior surface, the tibial bearing component inferior surface defining a slot;

and

the first shim includes a shim superior surface, an opposing shim inferior surface, and a rail extending from the shim superior surface, the first shim removably attachable to the tibial bearing component by sliding the rail of the first shim in the slot of the tibial bearing component in the anterior/posterior direction.

20. A method of determining a size of a final tibial prosthesis for a prosthetic knee joint for implantation in a natural knee, the natural knee comprising a proximal tibia and a distal femur and having a medial/lateral axis, an anterior/posterior axis, and a proximal/distal axis, the medial/lateral axis corresponding to a medial/lateral direction, the anterior/posterior axis corresponding to an anterior/posterior direction, and the proximal/distal axis corresponding to a proximal/distal direction, the method comprising:

selecting a provisional tibial prosthesis system, comprising;

a tibial base plate having a bone contacting surface and an opposing base plate superior surface;

a tibial bearing component having a tibial bearing component height, the tibial bearing component attachable to the tibial base plate; and

a first shim having a first shim height, the first shim slidable relative to both the tibial base plate and the tibial bearing component to be slidably receivable between the tibial base plate and the tibial bearing component in the anterior/posterior direction when the tibial base plate and the tibial bearing component are separated by a first distance along the proximal/distal axis equal to the first shim height;

resecting the proximal tibia to form a resected proximal tibia surface;

positioning the bone contacting surface of the tibial base plate on the resected proximal tibia surface;

positioning the tibial bearing component on the tibial base plate;

spacing the tibial bearing component from the tibial base plate by sliding the first shim between the tibial base plate and the tibial bearing component in the anterior/posterior direction, without distracting the femur from the tibia a distance greater than the first shim height; and

performing range of motion testing to verify proper sizing of the provisional tibial prosthesis system; and

when the testing indicates that the provisional tibial prosthesis system is not properly sized,

selecting a second shim having a second shim height, the second shim slidable relative to both the tibial base plate and the tibial bearing component to be slidably receivable between the tibial base plate and the tibial bearing component in the anterior/posterior direction when the tibial base plate and the tibial bearing component are separated by a second distance along the proximal/distal axis equal to the first shim height and the second shim height; and

spacing the tibial bearing component from the tibial base plate by sliding the second shim between the tibial base plate and the tibial bearing component in the anterior/posterior direction, without distracting the femur from the tibia a distance greater than the first shim height and the second shim height.

21. The method of claim 20, wherein the provisional tibial prosthesis system further comprises a surgical instrument having one or more features configured to engage with corresponding features on at least one of the first shim and the second shim, and the surgical instrument performs at least one of sliding the first shim between the tibial base plate and the tibial bearing component, and sliding the second shim between the tibial base plate and the tibial bearing component.